CLUTCH PEDAL (for LHD) REMOVAL


  1. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY


    1. Remove the instrument panel safety pad sub-assembly Click here.

  2. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY


    1. Remove the lower No. 1 instrument panel airbag assembly Click here.

  3. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN


    1. A01ITFDE01

      Remove the clip and clutch master cylinder push rod clevis with hole pin.

  4. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY


    1. Disconnect the clutch start switch assembly connector and clutch switch assembly connector.

    2. A01IN5J

      Remove the 2 nuts, bolt and clutch pedal support sub-assembly.

    3. A01INV4

      Remove the nut from the clutch pedal support sub-assembly.

  5. REMOVE CLUTCH SWITCH ASSEMBLY


    1. A01IUOZ

      Remove the nut and clutch switch assembly.

  6. REMOVE CLUTCH START SWITCH ASSEMBLY

    A01IP1F

    1. Remove the nut and clutch start switch assembly.

  7. REMOVE TURN OVER SPRING SEAT COMPRESSION SPRING

    A01IOSJ

    1. While the clutch pedal is fully depressed, remove the turn over spring seat compression spring.

      CAUTION:

      As the clutch pedal may move suddenly when removing the spring, be careful to prevent your hand from being caught in the parts.

  8. REMOVE CLUTCH PEDAL SPRING HOLDER

    A01ISYJ

    1. Remove the clutch pedal spring holder from the clutch pedal support sub-assembly.

  9. REMOVE CLUTCH PEDAL STOPPER BOLT


    1. A01IRET

      Loosen the lock nut and remove the clutch pedal stopper bolt together with the nut from the clutch pedal support sub-assembly.

  10. REMOVE PEDAL WITH HOOK SPRING (for 1AD-FTV, 2AD-FHV)

    A01IU2A

    1. Remove the pedal with hook spring.

  11. REMOVE PEDAL SPRING HOOK (for 1AD-FTV, 2AD-FHV)

    A01IPTA

    1. Remove the pedal spring hook from the clutch pedal support sub-assembly.

  12. REMOVE CLUTCH PEDAL SUB-ASSEMBLY


    1. A01ITQ4

      Remove the bolt and nut.

    2. Remove the clutch pedal sub-assembly from the clutch pedal support sub-assembly.

  13. REMOVE CLUTCH PEDAL PAD


    1. Remove the clutch pedal pad from the clutch pedal sub-assembly.

  14. REMOVE CLUTCH PEDAL BUSHING


    1. A01ITC7

      Remove the 2 clutch pedal bushings from the clutch pedal sub-assembly.

  15. REMOVE NO. 1 CLUTCH PEDAL CUSHION


    1. A01IRVJ

      Using needle-nose pliers, remove the 2 No. 1 clutch pedal cushions from the clutch pedal sub-assembly.

  16. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING


    1. A01IRI7

      Using an 8 mm hexagon wrench and hammer, remove the clutch master cylinder push rod clevis bushing from the clutch pedal sub-assembly.

  17. REMOVE CLUTCH PEDAL TURNOVER BUSH

    A01ISXJ

    1. Remove the clutch pedal turnover bush from the clutch pedal sub-assembly.