STARTER INSTALLATION


  1. INSTALL STARTER ASSEMBLY


    1. Using an E14 "TORX" socket wrench, install the starter assembly with the 2 bolts.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

    2. Connect the engine wire with the nut to the starter assembly.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    3. Connect the No. 2 engine wire with the nut and close the terminal cap.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  2. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Apply a light coat of engine oil to a new O-ring.

    2. Install a new O-ring to the engine oil level dipstick guide.

    3. Using a T25 "TORX" socket wrench, install the engine oil level dipstick guide with the bolt.

      Tech Tips

      Refer to "SPECIFICATIONS - STANDARD BOLT" for the tightening torque.

    4. Attach the clamp and connect the fuel feed pipe sub-assembly to the engine oil level dipstick guide.

    5. Install the engine oil level dipstick.

    6. Attach the 6 clamps and connect the No. 2 engine wire to the engine oil level dipstick guide.

  3. CONNECT NO. 1 VACUUM PIPE


    1. Apply a light coat of engine oil to a new O-ring.

    2. Install a new O-ring to the No. 1 vacuum pipe.

    3. Using an E7 "TORX" socket wrench, connect the No. 1 vacuum pipe with the bolt to the cylinder block sub-assembly.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  4. INSTALL BATTERY CARRIER


    1. Install the battery carrier with the 4 bolts.

      Torque:
      19 N*m  { 189 kgf*cm, 14 ft.*lbf }

    2. Attach the 2 clamps to connect the engine wire.

  5. INSTALL BATTERY TRAY

  6. INSTALL BATTERY

  7. INSTALL BATTERY INSULATOR

  8. INSTALL BATTERY CLAMP SUB-ASSEMBLY


    1. Attach the hook of the battery clamp sub-assembly to the battery carrier.

    2. Partially tighten the nut and temporarily install the bolt.

    3. Adjust the battery clamp sub-assembly position.

    4. Tighten the nut and bolt.

      Torque:
      for bolt
      17 N*m  { 168 kgf*cm, 12 ft.*lbf }
      for nut
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  9. INSTALL NO. 1 ENGINE UNDER COVER


    1. Install the No. 1 engine under cover with the 11 clips and 6 bolts.

  10. INSTALL RADIATOR SUPPORT OPENING COVER


    1. Attach the 4 hooks and install the radiator support opening cover.

    2. Install the 3 clips.

  11. INSTALL NO. 1 ENGINE COVER


    1. A01IQK8E02
      Text in Illustration
      *a Installation Points

      Attach the 4 clips to install the No. 1 engine cover.

      Tech Tips

      When attaching the clips, press the protrusions on the top of the No. 1 engine cover at the clip installation points.

  12. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

  13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  14. CLEAR NUMBER OF STARTER OPERATIONS

    Note

    After the starter assembly is replaced, be sure to clear the number of starter operations stored in the engine stop and start ECU.


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Stop and Start / Utility / Starter Exchange.