STARTER (for VALEO Made)

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INSTALL STARTER ASSEMBLY
1. Install the starter assembly with the 2 bolts.
  
  64 N*m 653 kgf*cm 47 ft.*lbf
2. Connect the starter wire with the nut and close the terminal cap.
  
  9.8 N*m 100 kgf*cm 87 in.*lbf
3. Connect the starter connector.
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INSTALL NO. 3 AIR HOSE

Note:
Before installation, remove any oil residue from the inside of pipe and hose.
1. Align the paint mark of the No. 3 air hose with the embossed mark of the diesel throttle body assembly.
2. Align the paint mark of the No. 3 air hose with the embossed mark of the No. 2 air tube.
3. Tighten the clamp of the No. 3 air hose on the diesel throttle body assembly side.
  
  6.5 N*m 66 kgf*cm 58 in.*lbf
  Tip:
  - Align the paint mark of the air hose with the embossed mark and push in the air hose so that distance B is 0 to 2 mm (0 to 0.0787 in.).
  - Position the clamp so that distance A is 4 to 9 mm (0.157 to 0.354 in.).
4. Tighten the clamp of the No. 3 air hose on the No. 2 air tube side.
  
  6.5 N*m 66 kgf*cm 58 in.*lbf
  Tip:
  - Align the paint mark of the air hose with the embossed mark and push in the air hose so that distance B is 0 to 2 mm (0 to 0.0787 in.).
  - Position the clamp so that distance A is 9 to 15 mm (0.354 to 0.591 in.).
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CONNECT NO. 2 VACUUM TRANSMITTING HOSE ASSEMBLY
1. Connect the No. 2 vacuum transmitting hose assembly to the intake manifold, and slide the clamp to secure it.
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INSTALL BATTERY CARRIER
1. Install the battery carrier with the 4 bolts.
  
  19 N*m 189 kgf*cm 14 ft.*lbf
2. Attach the 2 clamps to connect the wire harness.
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INSTALL BATTERY TRAY
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INSTALL BATTERY
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INSTALL BATTERY INSULATOR

INSTALL BATTERY CLAMP SUB-ASSEMBLY

Attach the hook of the battery clamp sub-assembly to the battery carrier.
Partially tighten the nut and temporarily install the bolt.
Adjust the battery clamp sub-assembly position.

Tighten the nut and bolt.

for bolt
17 N*m	168 kgf*cm	12 ft.*lbf
for nut
3.5 N*m	36 kgf*cm	31 in.*lbf

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INSTALL RADIATOR SUPPORT OPENING COVER
1. Attach the 4 hooks to install the radiator support opening cover.
2. Install the 3 clips.
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INSTALL NO. 1 ENGINE COVER
1. Attach the 4 clips to install the No. 1 engine cover.
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CONNECT CABLE TO POSITIVE BATTERY TERMINAL
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CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Note:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

STARTER (for VALEO Made) INSTALLATION