STARTER (for DENSO Made) INSTALLATION


  1. INSTALL STARTER ASSEMBLY


    1. A01INO6

      Install the starter with the 2 bolts.

      Torque:
      64 N*m  { 652 kgf*cm, 47 ft.*lbf }
    2. A01INZ3

      Connect the starter wire with the nut and close the terminal cap.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    3. Connect the starter connector.

  2. INSTALL NO. 3 AIR HOSE

    Note

    Before installation, remove any oil residue from the inside of pipe and hose.


    1. A01IQDME01

      Align the paint mark of the No. 3 air hose with the embossed mark of the throttle body.

    2. Align the paint mark of the No. 3 air hose with the embossed mark of the No. 2 air tube.

    3. A01IUFGE02

      Tighten the clamp of the No. 3 air hose on the diesel throttle body side.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

      Tech Tips


      • Align the paint mark of the air hose with the embossed mark and push in the air hose so that distance B is 0 to 2 mm (0 to 0.0787 in.).

      • Position the clamp so that distance A is 4 to 9 mm (0.157 to 0.354 in.).

    4. A01IP6QE02

      Tighten the clamp of the No. 3 air hose on the No. 2 air tube side.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

      Tech Tips


      • Align the paint mark of the air hose with the embossed mark and push in the air hose so that distance B is 0 to 2 mm (0 to 0.0787 in.).

      • Position the clamp so that distance A is 9 to 15 mm (0.354 to 0.591 in.).

  3. CONNECT NO. 2 VACUUM TRANSMITTING HOSE ASSEMBLY


    1. A01ISW7

      Connect the No. 2 vacuum transmitting hose.

  4. INSTALL BATTERY CARRIER


    1. A01ISD1

      Install the battery carrier with the 4 bolts.

      Torque:
      19 N*m  { 189 kgf*cm, 14 ft.*lbf }

    2. Attach the 2 clamps to connect the wire harness.

  5. INSTALL BATTERY TRAY

  6. INSTALL BATTERY

  7. INSTALL BATTERY INSULATOR

  8. INSTALL BATTERY CLAMP SUB-ASSEMBLY


    1. A01IP71

      Attach the hook of the battery clamp to the battery carrier.

    2. Partially tighten the nut and temporarily install the bolt.

    3. Adjust the battery clamp position.

    4. Tighten the nut and bolt.

      Torque:
      for bolt
      17 N*m  { 168 kgf*cm, 12 ft.*lbf }
      for nut
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  9. INSTALL RADIATOR SUPPORT OPENING COVER


    1. A01IRWC

      Install the radiator support opening cover with the 5 clips.

  10. INSTALL NO. 1 ENGINE COVER


    1. A01INMI

      Attach the 4 clips to install the No. 1 engine cover.

  11. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

  12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  13. INSTALL BATTERY SERVICE HOLE COVER


    1. A01ITOM

      Install the battery service hole cover with the clip.