STARTER (for DENSO Made) REASSEMBLY


  1. INSTALL PLANET GEAR


    1. A01ITIY

      Apply high-temperature grease to the planet gears and pins of the starter center bearing clutch.

    2. Install the 3 planet gears.

  2. INSTALL STARTER ARMATURE PLATE


    1. A01IU8SE06
      Text in Illustration
      *1 Notch
      *2 Protrusion

      Install the plate to the starter center bearing clutch.

    2. Check that the notch of the starter armature plate fits over the protrusion of the starter center bearing clutch.

  3. INSTALL STARTER ARMATURE ASSEMBLY


    1. Install the starter armature to the starter center bearing clutch.

  4. INSTALL STARTER YOKE ASSEMBLY


    1. A01INGC

      Align the tab of the starter center bearing clutch with the notch of the starter yoke and install the starter yoke.

  5. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY


    1. Install the starter brush holder.

    2. A01INL2E02

      Connect the 4 brushes to the starter brush holder.


      1. Using a screwdriver, hold back the spring.

      2. Connect the brush to the brush holder.

    3. A01IQ6PE02
      Text in Illustration
      *1 Rubber Part
      *2 Groove

      Align the rubber part of the starter yoke with the groove of the starter commutator end frame.

    4. A01IQ9I

      Install the starter commutator end frame with the 2 screws.

      Torque:
      3.8 N*m  { 39 kgf*cm, 34 in.*lbf }

  6. INSTALL STARTER DRIVE HOUSING ASSEMBLY


    1. A01IUA0

      Apply high-temperature grease to the starter pinion drive lever.

    2. Install the starter pinion drive lever to the starter center bearing clutch.

    3. A01IUARE01
      Text in Illustration
      *1 Notch
      *2 Protrusion

      Align the protrusions of the starter center bearing clutch with the notches inside the starter drive housing and insert the starter center bearing clutch into the starter drive housing.

    4. A01IR42

      Using a T30 "TORX" socket wrench, install the starter drive housing with the 2 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  7. INSTALL MAGNET STARTER SWITCH ASSEMBLY


    1. A01IRUR

      Install the magnet starter switch with the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    2. A01IPYK

      Connect the lead wire to terminal C with the nut.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }