GLOW PLUG INSTALLATION


  1. INSTALL GLOW PLUG ASSEMBLY


    1. A01IRAOE01
      Text in Illustration
      *1 Color (Red)
      *2 Mark (11V)

      Check the insulator color and the mark on each glow plug, and then, using a 10 mm deep socket wrench, install the 4 glow plugs.

      Torque:
      12 N*m  { 125 kgf*cm, 9 ft.*lbf }

      Note

      As the engine may be damaged, do not install any glow plug other than the type indicated in the illustration.

  2. INSTALL NO. 1 GLOW PLUG CONNECTOR


    1. Install the glow plug connector with the 4 nuts.

      Torque:
      2.2 N*m  { 22 kgf*cm, 19 in.*lbf }

    2. Connect the wire harness with the nut.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    3. Install the 5 grommets.

  3. CONNECT ENGINE WIRE


    1. Connect the engine wire with the bolt.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

  4. INSTALL ENGINE COVER BRACKET


    1. A01IRMM

      Install the engine cover bracket with the bolt and nut.

      Torque:
      for bolt
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
      for nut
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }
      Text in Illustration
      A01ISM9 Bolt
      A01ISER Nut

  5. INSTALL NO. 2 EGR PIPE SUB-ASSEMBLY


    1. Install a new gasket to the electric EGR control valve.

    2. A01IS69

      Temporarily install the No. 2 EGR pipe with the 3 bolts and 2 nuts.

      Bolt Length
      Item Specified Condition
      Bolt A 25 mm (0.984 in.)
      Bolt B 70 mm (2.76 in.)
      Text in Illustration
      A01ISM9 Bolt A
      A01ISER Bolt B
      A01IQPE Nut

    3. Tighten the 2 bolts labeled A shown in the illustration.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

    4. Tighten the bolt and 2 nuts labeled B shown in the illustration.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

  6. INSTALL NO. 1 ENGINE COVER


    1. A01INMI

      Attach the 4 clips to install the No. 1 engine cover.

  7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  8. INSTALL BATTERY SERVICE HOLE COVER


    1. A01ITOM

      Install the battery service hole cover with the clip.