OIL PUMP REMOVAL


  1. REMOVE NO. 1 ENGINE UNDER COVER


    1. A01IR30

      Remove the 6 bolts and 11 clips.

    2. Remove the No. 1 engine under cover.

  2. DRAIN ENGINE OIL


    1. Remove the oil filler cap sub-assembly.

    2. A01IOM2

      Remove the oil pan drain plug and gasket, and then drain the engine oil into a container.

    3. Install a new gasket and the oil pan drain plug.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

  3. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Remove the engine oil level dipstick.

    2. A01IRBY

      Detach the clamp and disconnect the fuel feed pipe sub-assembly from the engine oil level dipstick guide.

    3. Using a T25 "TORX" socket wrench, remove the bolt and engine oil level dipstick guide.

    4. Remove the O-ring from the engine oil level dipstick guide.

  4. REMOVE OIL PAN SUB-ASSEMBLY


    1. A01IPXI

      Remove the 4 bolts from the oil pan sub-assembly.

    2. A01IR4B

      Using an E10 "TORX" socket wrench, remove the 20 bolts from the oil pan sub-assembly.

    3. A01INA7

      Pry the oil pan sub-assembly at the locations shown in the illustration to remove the oil pan sub-assembly.

      Note

      Be careful not to damage the contact surfaces of the oil pan sub-assembly and cylinder block.

  5. REMOVE OIL STRAINER SUB-ASSEMBLY


    1. A01IUDT

      Remove the 2 bolts and oil strainer sub-assembly.

  6. REMOVE OIL PUMP WITH VACUUM PUMP ASSEMBLY


    1. A01ITL6

      Using an E10 "TORX" socket wrench, remove the 4 bolts from the oil pump with vacuum pump assembly.

    2. A01IQ8S

      Remove the oil pump drive chain sub-assembly from the oil pump drive shaft gear, and then remove the oil pump with vacuum pump assembly.

      Tech Tips

      Do not drop the oil pump drive chain sub-assembly into the gap between the rear gear case and cylinder block.

    3. Suspend the oil pump drive chain with a string or equivalent.

  7. REMOVE OIL PUMP DRIVE SHAFT GEAR


    1. A01ITM1E01

      Using SST and a T45 "TORX" socket wrench, remove the bolt and oil pump drive shaft gear.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

  8. REMOVE OIL PUMP COVER


    1. A01IR7R

      Detach the claw to remove the oil pump cover.