THERMOSTAT REMOVAL


  1. REMOVE RADIATOR SUPPORT OPENING COVER


    1. A01IS0M

      Remove the 3 clips.

    2. Detach the 4 hooks and remove the radiator support opening cover.

  2. REMOVE NO. 1 ENGINE UNDER COVER


    1. A01IRQL

      Remove the 6 bolts and 10 clips.

    2. Remove the No. 1 engine under cover.

  3. DRAIN ENGINE COOLANT


    1. Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Remove the radiator reservoir cap.

      CAUTION:

      Do not remove the radiator reservoir cap and air release plug, while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

      A01IUC4E01
      Text in Illustration
      *1 Radiator Reservoir Cap *2 Air Release Plug
      *3 Radiator Drain Cock Plug - -

  4. DISCONNECT NO. 1 WATER BY-PASS HOSE


    1. A01IUQB

      Slide the clamp and disconnect the No. 1 water bypass hose from the No. 4 water by-pass pipe.

  5. DISCONNECT NO. 2 RADIATOR HOSE


    1. A01IOKO

      Slide the clamp and disconnect the No. 2 radiator hose from the water inlet.

  6. REMOVE NO. 4 WATER BY-PASS PIPE


    1. A01IRCP

      Remove the bolt and No. 4 water by-pass pipe.

  7. REMOVE WATER INLET


    1. A01IUHE

      Remove the 3 bolts and water inlet.

  8. REMOVE THERMOSTAT


    1. A01IUK2

      Remove the thermostat.

    2. Remove the gasket from the thermostat.