WATER PUMP REMOVAL


  1. REMOVE FAN AND GENERATOR V BELT

    Click here

  2. REMOVE NO. 1 ENGINE COVER


    1. A01INMI

      Hold the rear of the No. 1 engine cover and slowly raise it to detach the clip on the rear of the No. 1 engine cover. Continue to raise the No. 1 engine cover to detach the 3 clips on the front and side of the No. 1 engine cover and remove the No. 1 engine cover.

      Note

      Attempting to disengage both front and rear clips at the same time may cause the No. 1 engine cover to break.

  3. REMOVE RADIATOR SUPPORT OPENING COVER


    1. A01IS0M

      Remove the 3 clips.

    2. Detach the 4 hooks and remove the radiator support opening cover.

  4. DRAIN ENGINE COOLANT


    1. Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Remove the radiator reservoir cap.

      CAUTION:

      Do not remove the radiator reservoir cap and air release plug, while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

      A01IUC4E01
      Text in Illustration
      *1 Radiator Reservoir Cap *2 Air Release Plug
      *3 Radiator Drain Cock Plug - -
  5. DISCONNECT NO. 1 WATER BY-PASS HOSE


    1. A01IUQB

      Slide the clamp and disconnect the No. 1 water bypass hose from the No. 4 water by-pass pipe.

  6. REMOVE IDLER PULLEY COVER PLATE


    1. A01INKKE01
      Text in Illustration
      *1 Tape

      Using a screwdriver, remove the idler pulley cover plate.

      Tech Tips

      Tape the screwdriver tip before use.

  7. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY


    1. A01INUC

      Remove the bolt and No. 1 idler pulley.

  8. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A01IQMTE01
      Text in Illustration
      *1 No. 2 Idler Pulley Cover Plate
      *2 No. 2 Idler Pulley

      Remove the bolt, No. 2 idler pulley cover plate and No. 2 idler pulley.

  9. REMOVE WATER PUMP ASSEMBLY


    1. A01IS2Y

      Remove the 7 bolts, water pump assembly and gasket.