REMOVE FAN AND GENERATOR V BELT
REMOVE NO. 1 ENGINE COVER
Hold the rear of the No. 1 engine cover and slowly raise it to detach the clip on the rear of the No. 1 engine cover. Continue to raise the No. 1 engine cover to detach the 3 clips on the front and side of the No. 1 engine cover and remove the No. 1 engine cover.
Attempting to disengage both front and rear clips at the same time may cause the cover to break.
REMOVE RADIATOR SUPPORT OPENING COVER
Remove the 3 clips.
Detach the 4 hooks and remove the radiator support opening cover.
DRAIN ENGINE COOLANT
Loosen the radiator drain cock plug.
Collect the coolant in a container and dispose of it according to the regulations in your area.
Remove the radiator reservoir cap.
Do not remove the radiator reservoir cap and air release plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.
|*1||Radiator Reservoir Cap||*2||Air Release Plug|
|*3||Radiator Drain Cock Plug||-||-|
DISCONNECT NO. 1 WATER BY-PASS HOSE
Slide the clamp and disconnect the No. 1 water by-pass hose from the No. 4 water by-pass pipe.
REMOVE IDLER PULLEY COVER PLATE
Using a screwdriver, remove the idler pulley cover plate.
Tape the screwdriver tip before use.
REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY
Remove the bolt and No. 1 idler pulley sub-assembly.
REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY
|*1||No. 2 Idler Pulley Cover Plate|
|*2||No. 2 Idler Pulley Sub-assembly|
Remove the bolt, No. 2 idler pulley cover plate and No. 2 idler pulley sub-assembly.
REMOVE WATER PUMP ASSEMBLY
Remove the 7 bolts, water pump assembly and gasket.