INTAKE MANIFOLD REMOVAL


  1. REMOVE RADIATOR SUPPORT OPENING COVER


    1. A01IQMS

      Remove the 3 clips.

    2. Detach the 4 hooks and remove the radiator support opening cover.

  2. REMOVE NO. 2 CYLINDER HEAD COVER


    1. A01IRS7

      Hold the rear of the cover and raise it to detach the 2 clips on the rear of the cover. Continue to raise the cover to detach the 2 clips on the front of the cover and remove the cover.

      Note

      Attempting to detach both front and rear clips at the same time may cause the cover to break.

  3. DRAIN ENGINE COOLANT


    1. Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Remove the radiator reservoir cap.

      CAUTION:

      Do not remove the radiator reservoir cap while the engine and radiator are still hot.

      Pressurized, hot engine coolant and steam may be released and cause serious burns.

      A01INZOE01
      Text in Illustration
      *1 Radiator Reservoir Cap *2 Radiator Drain Cock Plug

  4. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  6. REMOVE REAR ENGINE UNDER COVER RH


    1. A01IP88

      Remove the 5 clips and under cover RH.

  7. REMOVE V-RIBBED BELT


    1. A01ITH6E01

      Loosen bolts A and B.

    2. Loosen bolt C and remove the V-ribbed belt.

      Note

      Do not loosen bolt D.

  8. REMOVE GENERATOR ASSEMBLY


    1. A01IUOO

      Remove the terminal cap.

    2. Remove the nut and disconnect the wire harness from terminal B.

    3. Disconnect the connector and detach the wire harness clamp.

    4. A01IO51E01

      Remove the 2 bolts and adjusting bar.

    5. A01IO9BE01

      Remove the bolt and generator assembly.

    6. A01IQ3U

      Remove the bolt and wire harness clamp bracket.

  9. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A01ISEG

      Disconnect the mass air flow meter connector.

    2. Detach the 2 clamps and disconnect the wire harness.

    3. A01IP4V

      Disconnect the 2 clamps.

    4. A01IPUC

      Disconnect the PCV hose.

    5. Loosen the band and remove the air cleaner cap.

  10. REMOVE THROTTLE BODY ASSEMBLY


    1. A01IUOW

      Disconnect the throttle body connector and 2 water hoses.

    2. A01IQHEE01
      Text in Illustration
      *a for Type A
      *b for Type B

      for Type A:

      Remove the 2 bolts, 2 nuts and throttle body.

    3. for Type B:

      Remove the 4 bolts and throttle body.

    4. Remove the gasket.

  11. REMOVE VACUUM SENSOR ASSEMBLY

    A01IQDW

    1. Disconnect the vacuum sensor connector.

    2. Remove the bolt and vacuum sensor.

    3. Disconnect the air hose from the vacuum sensor.

  12. REMOVE NO. 1 VACUUM SWITCHING VALVE ASSEMBLY

    A01INE4

    1. Disconnect the connector and 2 vacuum hoses.

    2. Remove the bolt and vacuum switching valve.

  13. REMOVE INTAKE MANIFOLD


    1. A01IOOC

      Remove the bolt and wire harness clamp bracket.

    2. Detach the 5 clamps and wire harness from the intake manifold.

    3. A01IR8A

      Disconnect the fuel vapor feed hose and ventilation hose.

    4. A01IQ7Q

      Remove the 5 bolts, 2 nuts, intake manifold stay and intake manifold.

    5. A01IPY1

      Remove the gasket from the intake manifold.

    6. A01IUSC

      Remove the bolt and wire harness clamp bracket from the intake manifold.

    7. with Stud Bolt:

      Using an E6 "TORX" socket wrench, remove the 2 stud bolts from the intake manifold.

  14. REMOVE NO. 1 GAS FILTER

    A01IUR4

    1. Disconnect the air hose from the gas filter and intake manifold.

    2. Using a 24 mm deep socket wrench, remove the gas filter from the intake manifold.

  15. REMOVE ENGINE COVER JOINT


    1. Remove the engine cover joint.