EXHAUST MANIFOLD INSTALLATION


  1. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

    A01IT7R

    1. Install the No. 2 exhaust manifold heat insulator with the 3 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  2. INSTALL EXHAUST MANIFOLD


    1. Install a new exhaust manifold gasket.

    2. for Nut Type A:


      1. A01IQGQE01
        Text in Illustration
        *A for Nut Type A
        *B for Nut Type B

        Install the exhaust manifold with the 5 nuts.

        Torque:
        21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    3. for Nut Type B:


      1. Install the exhaust manifold with 5 new nuts.

        Torque:
        26 N*m  { 265 kgf*cm, 19 ft.*lbf }

  3. INSTALL MANIFOLD STAY


    1. A01IUFSE01

      Temporarily install the manifold stay with the 3 bolts.

    2. While pushing the manifold stay toward the exhaust manifold, tighten the 2 bolts labeled 1.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

    3. Tighten the bolt labeled 2.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  4. INSTALL DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY

    A01IMZJ

    1. Install the drive shaft heat insulator sub-assembly with the 2 nuts.

      Torque:
      18 N*m  { 179 kgf*cm, 13 ft.*lbf }

  5. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A01IULCE01

      Using a vernier caliper, measure the free length of the compression springs.

      Minimum Free Length
      Item Specified Condition
      Front side compression spring 43 mm (1.69 in.)
      Rear side compression spring 40 mm (1.57 in.)

      If the free length is less than the minimum, replace the compression spring.

    2. A01IS8PE13
      Text in Illustration
      *1 Exhaust Pipe Gasket
      *a Wooden Block

      Using a plastic-faced hammer and wooden block, tap in a new exhaust pipe gasket until its surface is flush with the exhaust manifold.

      Note


      • Be sure to install the gasket so that it faces the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • When connecting the exhaust pipe, do not push in the gasket with the exhaust pipe.

    3. A01IRWB

      Install the 3 exhaust pipe supports, and then install the front exhaust pipe assembly with the 2 compression springs and 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
    4. A01IS8PE13
      Text in Illustration
      *1 Exhaust Pipe Gasket
      *a Wooden Block

      Using a plastic-faced hammer and wooden block, tap in a new exhaust pipe gasket until its surface is flush with the front exhaust pipe assembly.

      Note


      • Be sure to install the gasket so that it faces the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • When connecting the exhaust pipe, do not push in the gasket with the exhaust pipe.

    5. A01ISEX

      Connect the front exhaust pipe assembly to the tailpipe assembly with the 2 compression springs and 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

    6. Connect the heated oxygen sensor connector.

    7. Attach the clamp to connect the heated oxygen sensor wire harness.

  6. INSTALL FRONT FLOOR CENTER BRACE

    A01IP00

    1. Install the front floor center brace with the 4 bolts.

      Torque:
      51 N*m  { 520 kgf*cm, 38 ft.*lbf }

  7. INSTALL NO. 2 ENGINE UNDER COVER


    1. A01IPUX

      Install the No. 2 engine under cover with the 4 clips.

  8. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01IUNH

      Install the No. 1 exhaust manifold heat insulator with the 4 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  9. INSTALL WIRE HARNESS CLAMP BRACKET


    1. A01INBM

      Install the wire harness clamp bracket with the bolt.

      Torque:
      60 N*m  { 612 kgf*cm, 44 ft.*lbf }

  10. INSTALL AIR FUEL RATIO SENSOR


    1. A01ISZEE01

      Using SST, install the sensor to the exhaust manifold.

      SST
      09224-00010
      Torque:
      without SST
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }
      with SST
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Tech Tips

      Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).

      Note

      Do not damage the sensor.

    2. A01IQFV

      Connect the sensor connector and clamp.

  11. INSTALL OUTER COWL TOP PANEL


    1. A01IOGQE02
      Text in Illustration
      *A for LHD
      *B for RHD

      Install the outer cowl top panel with the 9 bolts.

      Torque:
      8.8 N*m  { 90 kgf*cm, 78 in.*lbf }

    2. Connect the connector clamp.

  12. INSTALL WINDSHIELD WIPER MOTOR AND LINK


    1. Install the windshield wiper motor and link Click here.

  13. INSTALL NO. 2 CYLINDER HEAD COVER


    1. A01IRS7

      Attach the 4 clips to install the cover.

      Note


      • Be sure to attach the clips securely.

      • Do not apply excessive force or hit the cover to attach the clips. This may cause the cover to break.

  14. INSPECT FOR EXHAUST GAS LEAK

    If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.