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EXHAUST MANIFOLD W/ TURBOCHARGER (for DPF) REMOVAL

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  1. Click here

    REMOVE EGR COOLER WITH PIPE ASSEMBLY

    (Click here)

  2. Click here

    REMOVE NO. 1 TURBO INSULATOR


    1. A01IQ8Y

      Remove the 2 bolts and No. 1 turbo insulator.

  3. Click here

    REMOVE TURBO OIL OUTLET HOSE


    1. Slide the 2 clamps and remove the turbo oil outlet hose from the turbo oil outlet pipe and No. 2 turbo outlet pipe.

  4. Click here

    REMOVE NO. 2 TURBO OIL OUTLET PIPE


    1. A01IO3Z

      Remove the 2 bolts, No. 2 turbo oil outlet pipe and gasket.

  5. Click here

    REMOVE TURBOCHARGER WIRE


    1. A01IQBN

      Disconnect the 2 connectors from the turbocharger sub-assembly.

    2. Detach the 3 wire harness clamps and remove the turbocharger wire.

  6. Click here

    REMOVE NO. 2 VACUUM TRANSMITTING PIPE SUB-ASSEMBLY


    1. A01IOGJ

      Disconnect the 2 vacuum transmitting hoses.

    2. Remove the bolt and No. 2 vacuum transmitting pipe sub-assembly.

  7. Click here

    REMOVE NO. 3 WATER BY-PASS HOSE


    1. Slide the 2 clamps and remove No. 3 water by-pass hose from the No. 1 water by-pass pipe and turbo oil outlet pipe.

  8. Click here

    REMOVE TURBO OIL OUTLET PIPE


    1. A01ITP4

      Remove the union bolt and gasket.

    2. A01IS7A

      Remove the 3 nuts, turbo oil outlet pipe and gasket.

  9. Click here

    REMOVE TURBOCHARGER STAY


    1. A01IUMFE01

      Remove the 2 nuts, turbocharger stay and 2 collars.

      Table 1. Text in Illustration
      *1 Turbocharger Stay
      *2 Collar
  10. Click here

    REMOVE TURBOCHARGER SUB-ASSEMBLY


    1. A01IQ8Q

      Remove the 3 nuts, turbocharger sub-assembly and gasket.

  11. Click here

    REMOVE EXHAUST MANIFOLD


    1. A01INXCE01

      Remove the 8 nuts, 8 collars and exhaust manifold.

      Table 2. Text in Illustration
      *1 Collar

    2. Remove the gasket from the cylinder head.

  12. Click here

    REPLACE STUD BOLT

    Tip:

    If a stud bolt is deformed or the threads are damaged, replace it.


    1. for turbocharger:


      1. A01IR0DE02

        Using an E8 "TORX" wrench, replace the 3 stud bolts.

        10 N*m 102 kgf*cm 7 ft.*lbf
        Table 3. Text in Illustration
        *a 32 mm (1.26 in.)
        *b 20 mm (0.787 in.)
        *c 10 mm (0.394 in.)
      2. A01IO4BE02

        Replace the 2 stud bolts labeled A shown in the illustration.

        20 N*m 204 kgf*cm 15 ft.*lbf

      3. Using an E5 "TORX" wrench, replace the 3 stud bolts labeled B shown in the illustration.

        5.0 N*m 51 kgf*cm 44 in.*lbf
        Table 4. Text in Illustration
        *a 43 mm (1.69 in.)
        *b 16 mm (0.630 in.)
        *c 24.5 mm (0.965 in.)
        *d 12 mm (0.472 in.)
        *e 9.0 mm (0.354 in.)
      4. A01IN98E02

        Using an E8 "TORX" wrench, replace the stud bolt.

        8.0 N*m 82 kgf*cm 71 in.*lbf
        Table 5. Text in Illustration
        *a 47 mm (1.85 in.)
        *b 14 mm (0.551 in.)
        *c 15 mm (0.591 in.)
    2. A01IRO6E01

      for exhaust manifold:

      Replace the stud bolt.

      20 N*m 204 kgf*cm 15 ft.*lbf
      Table 6. Text in Illustration
      *a 43 mm (1.69 in.)
      *b 16 mm (0.630 in.)