EXHAUST MANIFOLD W/ TURBOCHARGER REMOVAL


  1. REMOVE EGR COOLER WITH PIPE ASSEMBLY

    Click here

  2. REMOVE TURBO OIL OUTLET PIPE


    1. A01IUAWE01
      Text in Illustration
      *1 Nut

      Remove the 2 nuts, 2 bolts, turbo oil outlet pipe and 2 gaskets.

  3. REMOVE NO. 1 TURBO INSULATOR


    1. A01IORZ

      Remove the 2 bolts and No. 1 turbo insulator.

  4. REMOVE NO. 1 TURBO WATER PIPE SUB-ASSEMBLY (for Manual Transaxle)


    1. A01IND1

      Remove the union bolt, gasket and No. 1 turbo water pipe.

  5. DISCONNECT NO. 3 WATER BY-PASS HOSE

    A01IRXI

  6. REMOVE NO. 2 TURBO WATER PIPE SUB-ASSEMBLY (for Manual Transaxle)


    1. A01INILE01
      Text in Illustration
      *1 Union Bolt

      Remove the union bolt and gasket.

    2. Remove the bolt and No. 2 turbo water pipe.

  7. REMOVE NO. 5 WATER BY-PASS PIPE (for Automatic Transaxle)


    1. A01ITDU

      Remove the 2 bolts and No. 5 water by-pass pipe.

  8. REMOVE NO. 2 TURBO OIL PIPE


    1. A01ITZZE01

      Disconnect the vacuum hose.

    2. Remove the 2 union bolts, 2 gaskets and No. 2 turbo oil pipe.

  9. REMOVE TURBOCHARGER STAY


    1. A01IOF8E01
      Text in Illustration
      *1 Turbocharger Stay
      *2 Collar

      Remove the 2 nuts, turbocharger stay and 2 collars.

      Note

      Do not reuse the turbocharger stay.

  10. REMOVE TURBOCHARGER SUB-ASSEMBLY

    A01IMY9E02

    1. Disconnect the vacuum hose.

    2. Remove the 3 nuts, turbocharger and gasket.

  11. REMOVE EXHAUST MANIFOLD


    1. A01INXCE01
      Text in Illustration
      *1 Collar

      Remove the 8 nuts, 8 collars, exhaust manifold and gasket.

  12. REPLACE STUD BOLT (for Manual Transaxle)

    Tech Tips

    If a stud bolt is deformed or the threads are damaged, replace it.


    1. A01IMYVE01

      For turbocharger:

      Using an E8 "TORX" wrench, replace the 3 stud bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    2. A01IPQ1E01

      For turbocharger:

      Replace the 2 stud bolts labeled A shown in the illustration.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    3. For turbocharger:

      Using an E5 "TORX" wrench, replace the 2 stud bolts labeled B shown in the illustration.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
    4. A01INKZE01

      For turbocharger:

      Using an E8 "TORX" wrench, replace the stud bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    5. A01IRB6E01

      For exhaust manifold:

      Replace the stud bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  13. REPLACE STUD BOLT (for Automatic Transaxle)

    Tech Tips

    If a stud bolt is deformed or the threads are damaged, replace it.


    1. A01IPOLE01

      For turbocharger:

      Using an E8 "TORX" wrench, replace the 3 stud bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    2. A01IOBXE01

      For turbocharger:

      Replace the 2 stud bolts labeled A shown in the illustration.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    3. For turbocharger:

      Using an E5 "TORX" wrench, replace the 2 stud bolts labeled B shown in the illustration.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
    4. A01INKZE01

      For turbocharger:

      Using an E8 "TORX" wrench, replace the stud bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    5. A01IRB6E01

      For exhaust manifold:

      Replace the stud bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }