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EGR VALVE REMOVAL

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  1. Click here

    REMOVE NO. 1 ENGINE UNDER COVER


    1. A01IUIX

      Remove the 6 bolts and 10 clips.

    2. Remove the No. 1 engine under cover.

  2. Click here

    DRAIN ENGINE COOLANT


    1. Loosen the radiator drain cock plug.

      Tip:

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Remove the radiator reservoir cap.

      CAUTION:

      Do not remove the radiator reservoir cap and air release plug, while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    3. A01IU4LE01

      Loosen the cylinder block drain cock plug. Then drain the coolant from the engine.

      Tip:

      The plug is on the backside of the generator on the EGR cooler side.

      Table 1. Text in Illustration
      *1 Radiator Reservoir Cap *2 Air Release Plug
      *3 Cylinder Block Drain Cock Plug (Type A) *4 Cylinder Block Drain Cock Plug (Type B)
      *5 Radiator Drain Cock Plug - -
  3. Click here

    REMOVE NO. 1 ENGINE COVER


    1. A01INMI

      Hold the rear of the cover and slowly raise it to detach the clip on the rear of the cover. Continue to raise the cover to detach the 3 clips on the front and side of the cover and remove the cover.

      Note:

      Attempting to disengage both front and rear clips at the same time may cause the cover to break.

  4. Click here

    REMOVE RADIATOR SUPPORT OPENING COVER


    1. A01IQ0Z

      Remove the 6 clips and radiator support opening cover.

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    REMOVE EGR VALVE BRACKET


    1. A01IPQ0

      Disconnect the 2 connectors and detach the 2 wire harness clamps.

    2. A01IPI2

      Remove the 3 bolts and 2 EGR valve brackets.

  6. Click here

    DISCONNECT NO. 7 WATER BY-PASS HOSE

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    DISCONNECT NO. 8 WATER BY-PASS HOSE

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    REMOVE NO. 2 EGR PIPE SUB-ASSEMBLY


    1. A01IOQA

      Disconnect the electric EGR control valve connector.

    2. A01IPRKE01

      Remove the 3 bolts, 2 nuts, No. 2 EGR pipe and 2 gaskets.

      Table 2. Text in Illustration
      *1 Nut
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    REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY


    1. A01IQP8

      Remove the electric EGR control valve and gasket.