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EXHAUST FUEL ADDITION INJECTOR (for DPF) INSTALLATION

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  1. Click here

    INSTALL FUEL INJECTOR SEAL


    1. Install a new fuel injector seal to the exhaust fuel addition injector assembly.

  2. Click here

    INSTALL EXHAUST FUEL ADDITION INJECTOR ASSEMBLY

    Note:

    If there is foreign matter on the installation surface of the exhaust fuel addition injector assembly, be sure to clean the exhaust fuel addition injector assembly before installation.


    1. Install a new gasket, the exhaust fuel addition injector assembly, the nozzle holder clamp, and the washer with the bolt.

      29 N*m 296 kgf*cm 21 ft.*lbf
      A01INO9E01
      Tip:

      Align the nozzle holder clamp with the cutouts of the injector as shown in the illustration.

      Table 1. Text in Illustration
      *1 Nozzle Holder Clamp
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    INSTALL FUEL TUBE SUB-ASSEMBLY


    1. Temporarily install the fuel tube sub-assembly and 2 new gaskets with the check valve and union bolt.

    2. Tighten the check valve.

      32 N*m 321 kgf*cm 23 ft.*lbf

    3. Tighten the union bolt.

      23 N*m 235 kgf*cm 17 ft.*lbf
    4. A01IPE8

      Connect the fuel tube connector to the exhaust fuel addition injector assembly.

    5. A01IQ7XE01

      Turn the retainer in the direction indicated by the arrow until it makes a "click" sound.

      Note:

      If the fuel tube connector is not inserted to the correct position on the exhaust fuel addition injector assembly, the retainer cannot be turned far enough in the direction of the arrow.

      Table 2. Text in Illustration
      *1 Fuel Tube Connector
      *2 Exhaust Fuel Addition Injector Assembly
      *3 Retainer
      *4 O-Ring

    6. Connect the exhaust fuel addition injector connector.

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    INSTALL FUEL HOSE PROTECTOR


    1. Install the fuel hose protector with the bolt.

      21 N*m 209 kgf*cm 15 ft.*lbf
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    INSTALL WIRE HARNESS CLAMP BRACKET


    1. Install the wire harness clamp bracket with the bolt.

      21 N*m 214 kgf*cm 15 ft.*lbf
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    CONNECT WIRE HARNESS


    1. Install the bolt to the fuel hose protector.

      13 N*m 133 kgf*cm 10 ft.*lbf

    2. Connect the 5 connectors and attach the 3 wire harness clamps.

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    INSTALL AIR CLEANER CASE SUB-ASSEMBLY


    1. Install the air cleaner case with the 3 bolts.

      7.0 N*m 71 kgf*cm 62 in.*lbf
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    INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

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    INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    1. Connect the air cleaner hose assembly to the turbocharger sub-assembly, and slide the clamp secure it.

    2. A01INV0E02

      Attach the 4 clamps to install the air cleaner cap sub-assembly.

      Table 3. Text in Illustration
      *a Upper

    3. Connect the PCV hose to the cylinder head cover sub-assembly, and slide the clamp secure it.

    4. Attach the clamp and connect the mass air flow meter connector.

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    INSTALL COWL TOP VENTILATOR LOUVER

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    CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

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    INSPECT FOR FUEL LEAK

    Tip:

    Using the intelligent tester to perform Active Tests allow relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests.


    1. Perform Active Test.


      1. Connect the intelligent tester to the DLC3.

      2. Turn the ignition switch to ON.

      3. Start the engine.

      4. Turn the intelligent tester on.

      5. Enter the following menus: Powertrain / Engine / Active Test.

      6. Perform the Active Test.

        Tester Display Test Part Control Range Diagnostic Notes
        Test the Fuel Leak Pressurizes common rail internal fuel pressure, and checks for fuel leaks Stop/Start

        Performs inspection of the high pressure fuel system.


        • Engine Speed: 2050 rpm

        • Fuel Pressure: 172000 kPa

        • Target Common Rail Pressure: 176000 kPa

        • Target Pump SCV Current: 1400 mA

        • MAP: 176 kPa

        • MAF: 39 g/sec.
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    INSTALL NO. 1 ENGINE COVER


    1. A01INMI

      Attach the 4 clips to install the No. 1 engine cover.