EGR COOLER REMOVAL


  1. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


  2. REMOVE NO. 2 WATER BY-PASS HOSE


    1. A01IR2ME01
      Text in Illustration
      *A for CCo
      *B for DPF

      for CCo:

      Slide the 2 clamps and remove the No. 2 water by-pass hose from the EGR cooler and No. 5 water by-pass hose.

    2. for DPF:

      Slide the 2 clamps and remove the No. 2 water by-pass hose from the EGR cooler and turbo oil outlet pipe.

  3. REMOVE EGR COOLER WITH PIPE ASSEMBLY


    1. A01IO7O

      Disconnect the vacuum hose.

    2. A01IO7IE01
      Text in Illustration
      *1 Nut

      Remove the 6 bolts, 2 nuts and EGR cooler with pipe assembly.

    3. Remove the gasket from the No. 1 EGR pipe sub-assembly and the gasket from the EGR cooler.

    4. A01IUDKE01
      Text in Illustration
      *1 O-Ring

      Remove the O-ring from the EGR cooler.

  4. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY


    1. A01ISORE01
      Text in Illustration
      *1 Nut

      Remove the 2 bolts, 2 nuts and No. 1 EGR pipe sub-assembly.

    2. Remove the gasket from the No. 2 EGR valve assembly.

  5. REMOVE NO. 2 EGR VALVE ASSEMBLY


    1. A01ISST

      Remove the No. 2 EGR valve assembly and gasket from the EGR cooler.