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MONOLITHIC CONVERTER (for DPF) REMOVAL

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  1. Click here

    REMOVE ENGINE ASSEMBLY

    (Click here)

  2. Click here

    REMOVE NO. 4 MANIFOLD CONVERTER INSULATOR


    1. A01ITKK

      Remove the 4 bolts and No. 4 manifold converter insulator.

  3. Click here

    REMOVE MANIFOLD CONVERTOR INSULATOR SUB-ASSEMBLY


    1. A01IQF5

      Remove the bolt and manifold converter insulator sub-assembly.

  4. Click here

    REMOVE MANIFOLD STAY


    1. A01IUEH

      Remove the bolt, nut and manifold stay.

  5. Click here

    REMOVE NO. 2 MANIFOLD STAY


    1. A01IQ6M

      Remove the 3 bolts and No. 2 manifold stay.

  6. Click here

    REMOVE NO. 2 EXHAUST MANIFOLD STAY


    1. A01IUQ6

      Remove the 2 bolts, nut and No. 2 exhaust manifold stay.

  7. Click here

    REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. Disconnect the 2 connectors.

    2. A01ITX8

      Remove the 3 nuts, exhaust manifold converter sub-assembly and gasket.

  8. Click here

    REMOVE VACUUM TRANSMITTING HOSE ASSEMBLY


    1. A01INZB

      Slide the clamp and remove the vacuum transmitting hose assembly from the No. 1 vacuum pipe.

  9. Click here

    REMOVE NO. 2 VACUUM TRANSMITTING HOSE ASSEMBLY


    1. A01INFN

      Slide the clamp and remove the No. 2 vacuum transmitting hose assembly from the No. 2 vacuum pipe.

  10. Click here

    REMOVE EXHAUST GAS TEMPERATURE SENSOR

    Note:

    If the exhaust gas temperature sensor is dropped, replace it with a new one.


    1. A01ITJY

      Detach the exhaust gas temperature sensor connector clamp.

    2. Using a 14 mm union nut wrench, remove the exhaust gas temperature sensor.

  11. Click here

    REMOVE NO. 2 EXHAUST GAS TEMPERATURE SENSOR

    Note:

    If the No. 2 exhaust gas temperature sensor is dropped, replace it with a new one.


    1. A01IN7R

      Detach the No. 2 exhaust gas temperature sensor connector clamp.

    2. Remove the nut and clamp.

    3. Using a 14 mm union nut wrench, remove the No. 2 exhaust gas temperature sensor.

  12. Click here

    REMOVE NO. 3 EXHAUST GAS TEMPERATURE SENSOR

    Note:

    If the No. 3 exhaust gas temperature sensor is dropped, replace it with a new one.


    1. A01IOQ9

      Detach the No. 3 exhaust gas temperature sensor connector clamp.

    2. Using a 14 mm union nut wrench, remove the No. 3 exhaust gas temperature sensor.

  13. Click here

    REMOVE NO. 1 VACUUM PIPE


    1. A01IU7K

      Using a 17 mm union nut wrench, loosen the union nut.

    2. Remove the bolt and No. 1 vacuum pipe.

  14. Click here

    REMOVE NO. 2 VACUUM PIPE


    1. A01ISBU

      Using a 14 mm union nut wrench, loosen the union nut.

    2. Remove the bolt and No. 2 vacuum pipe.

  15. Click here

    REMOVE NO. 2 MANIFOLD CONVERTER INSULATOR


    1. A01IRD1

      Remove the 3 bolts and No. 2 manifold converter insulator.