FUEL INJECTOR INSTALLATION


  1. INSTALL FUEL INJECTOR ASSEMBLY


    1. A01IPJEE06
      Text in Illustration
      *1 O-Ring
      *2 Injector Vibration Insulator

      Install a new injector vibration insulator to the fuel injector.

    2. Apply a light coat of gasoline or spindle oil to the contact surfaces of the O-ring of the fuel injector.

    3. A01IU3A

      While turning the fuel injector left and right, install it to the fuel delivery pipe.

      Note


      • Do not twist the O-ring.

      • After installing the fuel injectors, check that they turn smoothly. If not, replace the O-ring with a new one.

  2. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. A01IP4K

      Install the 2 No. 1 delivery pipe spacers to the cylinder head.

      Note

      Install the No. 1 delivery pipe spacers in the correct direction.

    2. A01IUIW

      Install the fuel delivery pipe with the 4 fuel injector assemblies, and then temporarily install the 2 bolts.

      Note


      • Do not drop the fuel injectors when installing the fuel delivery pipe.

      • Check that the fuel injector assemblies rotate smoothly after installing the fuel delivery pipe.

    3. A01IUIW

      Tighten the 2 bolts to the specified torque.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    4. A01IPXR

      Install the bolt to secure the fuel delivery pipe.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    5. A01ISYL

      Install the wire harness bracket with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  3. CONNECT FUEL TUBE SUB-ASSEMBLY


    1. A01IRMYE01
      Text in Illustration
      *1 Retainer
      *2 Pipe
      *3 O-Ring

      Push the fuel tube connector onto the fuel delivery pipe until a "click" sound can be heard.

      Note


      • Check that there are no scratches or foreign matter around the contact surfaces of the fuel tube connector and pipe before performing this step.

      • After connecting the fuel tube, check that the fuel tube connector and pipe are securely connected by pulling on them.

    2. A01IURWE01
      Text in Illustration
      *1 Claw

      Install a new No. 2 fuel pipe clamp.

  4. INSTALL WIRE HARNESS CLAMP BRACKET


    1. A01IU5T

      Install the wire harness clamp bracket with the 2 nuts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  5. INSTALL AIR TUBE


    1. A01IN4RE01

      Install the air tube with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Connect the No. 2 air hose and No. 1 fuel vapor feed hose.

      Text in Illustration
      *1 Union To Connector Tube Hose
      *2 Vacuum Hose
      *3 No. 2 Air Hose
      *4 No. 1 Fuel Vapor Feed Hose

    3. Connect the union to connector tube hose and vacuum hose.

    4. A01IONW

      Connect the fuel vapor feed hose to the purge VSV.

  6. CONNECT ENGINE WIRE


    1. Attach the 10 clamps, and then connect the connectors.

      A01INYWE02

    2. Connect the engine wire with the 3 bolts and 2 nuts.

      Torque:
      for bolt A
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }
      for bolt B
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      for nut
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }

  7. INSTALL BATTERY TRAY

  8. INSTALL BATTERY

  9. INSTALL BATTERY CLAMP SUB-ASSEMBLY


    1. A01IQN6E01

      Install the battery clamp with the bolt and nut.

      Torque:
      for bolt
      17 N*m  { 169 kgf*cm, 12 ft.*lbf }
      for nut
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

    2. Connect the cable to the positive (+) battery terminal.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  10. INSTALL AIR CLEANER CASE SUB-ASSEMBLY


    1. A01IQF0

      Install the air cleaner case with the 3 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    2. Attach the wire harness clamp to the air cleaner case.

  11. INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    1. A01IPUC

      Connect the air cleaner cap with the band.

    2. Connect the PCV hose.

    3. A01IP4V

      Connect the 2 clamps.

    4. A01ISEG

      Attach the 2 clamps and connect the wire harness.

    5. Connect the mass air flow meter connector.

  12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  13. INSPECT FOR FUEL LEAK


    1. Make sure that there are no fuel leaks after performing maintenance on the fuel system.


      1. Connect the intelligent tester to the DLC3.

      2. Turn the ignition switch to ON, and push the intelligent tester main switch on.

        Note

        Do not start the engine.

      3. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

      4. Check that there are no leaks from the fuel system.

      5. Turn the ignition switch off.

      6. Disconnect the intelligent tester from the DLC3.

  14. INSTALL NO. 2 CYLINDER HEAD COVER


    1. A01IRS7

      Attach the 4 clips to install the cover.

      Note


      • Be sure to attach the clips securely.

      • Do not apply excessive force or hit the cover to attach the clips. This may cause the cover to break.

  15. INSTALL RADIATOR SUPPORT OPENING COVER


    1. A01IU5G

      Attach the 4 hooks to install the radiator support opening cover.

    2. Install the 5 clips.

  16. INSTALL BATTERY SERVICE HOLE COVER


    1. A01IPWV

      Install the battery service hole cover with the clip.