FUEL TANK

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INSTALL FUEL TANK ASSEMBLY
1. Set the fuel tank on a transmission jack.
2. Lift up the transmission jack.
  
  Note:
  Be careful not to cut the wiring.
3. Install the fuel tank and 2 fuel tank bands with the 4 bolts.
  
  39 N*m 400 kgf*cm 29 ft.*lbf
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CONNECT FUEL HOSE
1. Connect the No. 1 charcoal canister outlet hose.
2. Connect the fuel tank vent hose as shown in the illustration.
  
  Note:
  Be sure to tighten the hose clamp so that it is at the correct angle.
3. Connect the fuel tank to filler pipe hose as shown in the illustration.
  
  Note:
  Be sure to tighten the hose clamp so that it is at the correct angle.

CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

Connect the fuel tank main tube.

Table 1. Text in Illustration
*1	O-Ring
*2	Fuel Pipe
*3	Retainer
*4	Nylon Tube

Tip:

Push the parts together firmly until a "click" sound is heard.

Note:

Before installing the tube connectors to the pipes, check if there is any damage or foreign matter in the connectors.
After the connection, check if the connectors and pipes are securely connected by trying to pull them apart.

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CONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY

Push the tube connector onto the fuel pipe and install the retainer.

Table 2. Text in Illustration
*1	O-Ring
*2	Fuel Pipe
*3	Retainer
*4	Nylon Tube

Note:

Check if there is any damage or foreign objects on the connection part of the fuel pipe.
After connecting, check if the fuel pipe and connector are securely connected by pulling on them.

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CONNECT PARKING BRAKE CABLE
1. Connect the parking brake cable with the 2 bolts.
  
  6.0 N*m 61 kgf*cm 53 in.*lbf
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INSTALL NO. 1 FUEL TANK PROTECTOR
1. Install the No. 1 fuel tank protector with the 4 clips.
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INSTALL REAR FLOOR SIDE MEMBER BRACE SUB-ASSEMBLY
1. Install the rear floor side member brace with the clip and 4 bolts.
  
  54 N*m 551 kgf*cm 40 ft.*lbf
  
  Table 3. Text in Illustration
  
  *1 Clip
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INSTALL REAR FLOOR SIDE MEMBER COVER RH
1. Install the rear floor side member cover with the nut and 2 bolts.
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INSTALL REAR FLOOR SIDE MEMBER COVER LH
1. Install the rear floor side member cover with the nut and 2 bolts.
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INSTALL FRONT FLOOR CENTER COVER LH
1. Install the front floor center cover with the nut and grommet.
  
  Table 4. Text in Illustration
  
  *1 Grommet
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INSTALL FRONT FLOOR CENTER COVER RH
1. Install the front floor center cover with the nut and grommet.
  
  Table 5. Text in Illustration
  
  *1 Grommet
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INSTALL EXHAUST PIPE ASSEMBLY
1. Install the exhaust pipe (Click here).
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CONNECT FUEL PUMP CONNECTOR
1. Connect the fuel pump connector.
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ADD FUEL
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INSTALL FUEL TANK CAP ASSEMBLY
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CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Note:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).
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INSPECT FUEL LEAK
1. Make sure that there are no fuel leaks after performing maintenance on the fuel system.
  1. Connect the intelligent tester to the DLC3.
  2. Turn the ignition switch to ON, and push the intelligent tester main switch on.
    
    Note:
    Do not start the engine.
  3. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.
  4. Check that there are no leaks from the fuel system.
  5. Turn the ignition switch off.
  6. Disconnect the intelligent tester from the DLC3.
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INSTALL REAR FLOOR SERVICE HOLE COVER
1. Install the rear floor service hole cover with new butyl tape.
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INSTALL REAR CENTER SEAT ASSEMBLY (w/ REAR CENTER SEAT ASSEMBLY)
1. Install the rear center seat (Click here).
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INSTALL REAR NO. 1 SEAT ASSEMBLY (w/ REAR NO. 1 SEAT ASSEMBLY)
1. Install the rear No. 1 seat (Click here).

FUEL TANK INSTALLATION