FUEL PUMP INSTALLATION

INSPECT FITTING OF FUEL PUMP GAUGE RETAINER

1. Inspect the fuel pump gauge retainer.

   
   

   1. Install the fuel pump gauge retainer to the fuel tank by hand with the fuel suction with pump disconnected.

      
      

      • If the fuel pump gauge retainer can be turned 180° or more by hand, reuse the retainer.

      • If the fuel pump gauge retainer cannot be turned 180° or more by hand, replace it with a new one.

      Tip:

      Check that there is no damage, dents, foreign matter, or other defects on the threads of the fuel tank.

INSTALL FUEL SUCTION WITH PUMP ASSEMBLY

1. 

   Install a new gasket onto the fuel tank.

   Table 1. Text in Illustration

   *1	New Gasket

2. 

   Set the fuel suction with pump to the fuel tank.

   Note:

   Make sure that the fuel sender gauge arm does not bend.

3. Align the protrusion of the fuel suction with pump with the notch of the fuel tank.

   Table 2. Text in Illustration

   *1	Notch
   *2	Protrusion

4. 

   While holding the fuel suction with pump and gauge tube by hand to prevent it from tilting, align the start marks on a new fuel pump gauge retainer and fuel tank and tighten the fuel pump gauge retainer 180° by hand.

   Table 3. Text in Illustration

   *1	Start Mark (Fuel Tank Side)
   *2	Start Mark (Fuel Pump Gauge Retainer Side)
   	Front Side of Vehicle

   Tip:

   Check that there is no damage, dents, foreign matter, or other defects on the threads of the fuel tank.

5. 

   Temporarily install SST (plate and 2 claws) to the fuel pump gauge retainer.

   09808-14030

   Table 4. Text in Illustration

   *1	SST (Plate)
   *2	SST (Claw)

   Tip:
   

   • Be sure to use 2 SST (claws) as shown in the illustration.

   • Engage SST (claws) securely with the fuel pump gauge retainer ribs to secure SST.

6. While securely pressing SST (claws) against the fuel pump gauge retainer ribs, install the 2 bolts.

   Tip:

   Install SST while pressing SST (claws) against the fuel pump gauge retainer (towards the center of SST).

7. Install SST (handle).

8. 

   Tighten the fuel pump gauge retainer approximately 270° so that the start mark on the fuel pump gauge retainer is in the position shown in the illustration.

   09808-14030

   Table 5. Text in Illustration

   *1	Start Mark (Fuel Pump Gauge Retainer Side)
   	Turn
   	Front Side of Vehicle

   Note:
   

   • Do not use any tools other than those specified in this operation. Damage to the fuel pump gauge retainer or fuel tank may result.

   • Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.

   • Make sure to rotate SST (handle) horizontally. If SST (handle) is rotated at an angle, SST may come off.

   • Do not spin SST too fast or use an impact wrench as this may result in damage to components.

   • If SST comes off of the fuel pump gauge retainer, loosen SST (bolts) and reinstall SST.

   Tip:
   

   • Lightly press down on SST to prevent it from separating from the fuel pump gauge retainer. While pressing SST, rotate the handle slowly to tighten the fuel pump gauge retainer.

   • The tips of SST (claws) can be fitted onto the ribs of the fuel pump gauge retainer.

CONNECT NO. 1 CHARCOAL CANISTER OUTLET HOSE

1. 

   Connect the No. 1 charcoal canister outlet hose to the fuel suction with pump.

CONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY

1. 

   Connect the No. 1 fuel evaporation tube to the fuel suction with pump with the clip.

CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

1. 

   Push the fuel tube joint into the plug of the fuel suction with pump, and then install the tube joint clip.

   Table 6. Text in Illustration

   *1	Fuel Tube Joint
   *2	Tube Joint Clip
   *3	O-Ring

   Note:
   

   • Check that there are no scratches or foreign objects around the connected part of the fuel tube joint and plug before performing this work.

   • Check that the fuel tube joint is securely and fully inserted.

   • Check that the tube joint clip is on the collar of the fuel tube joint.

   • After installing the tube joint clip, check that the fuel tank main tube cannot be pulled out.

2. 

   Connect the fuel pump connector.

CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

INSTALL REAR FLOOR SERVICE HOLE COVER

1. 

   Install the rear floor service hole cover with new butyl tape.

INSTALL REAR CENTER SEAT ASSEMBLY (w/ REAR NO. 1 SEAT)

1. Install the center seat (Click here).

INSTALL REAR NO. 1 SEAT ASSEMBLY (w/ REAR NO. 1 SEAT)

1. Install the rear No. 1 seat (Click here).