FUEL TANK INSTALLATION

INSTALL FUEL TANK ASSEMBLY
1. Set the fuel tank on a transmission jack.
2. Lift up the transmission jack.
  
  Note
  
  Be careful not to cut the wiring.
3. Install the fuel tank with the 2 fuel tank bands with the 4 bolts.
  
  Torque:
  
  39 N*m { 400 kgf*cm, 29 ft.*lbf }
CONNECT FUEL HOSE
1. Connect the No. 1 charcoal canister outlet hose.
2. Connect the fuel tank vent hose as shown in the illustration.
  
  Note
  
  Be sure to tighten the hose clamp so that it is at the correct angle.
3. Connect the fuel tank to filler pipe hose as shown in the illustration.
  
  Note
  
  Be sure to tighten the hose clamp so that it is at the correct angle.

CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

Text in Illustration
*1	O-Ring
*2	Fuel Pipe
*3	Retainer
*4	Nylon Tube

Connect the fuel tank main tube.

Tech Tips

Push the parts together firmly until a "click" sound is heard.

Note

Before installing the tube connectors to the pipes, check if there is any damage or foreign matter in the connectors.
After the connection, check if the connectors and pipes are securely connected by trying to pull them apart.

CONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY

Text in Illustration
*1	O-Ring
*2	Fuel Pipe
*3	Retainer
*4	Nylon Tube

Push the tube connector onto the fuel pipe and install the retainer.

Note

Check if there is any damage or foreign objects on the connection part of the fuel pipe.
After connecting, check if the fuel pipe and connector are securely connected by pulling on them.

CONNECT PARKING BRAKE CABLE
1. Connect the parking brake cable with the 2 bolts.
  
  Torque:
  
  6.0 N*m { 61 kgf*cm, 53 in.*lbf }
INSTALL NO. 1 FUEL TANK PROTECTOR
1. Install the No. 1 fuel tank protector with the 4 clips.
INSTALL REAR FLOOR SIDE MEMBER BRACE SUB-ASSEMBLY
1. Text in Illustration
  
  *1 Clip
  
  Install the rear floor side member brace with the clip and 4 bolts.
  
  Torque:
  
  51 N*m { 551 kgf*cm, 40 ft.*lbf }
INSTALL REAR FLOOR SIDE MEMBER COVER RH
1. Install the rear floor side member cover with the nut and 2 bolts.
INSTALL REAR FLOOR SIDE MEMBER COVER LH
1. Install the rear floor side member cover with the nut and 2 bolts.
INSTALL FRONT FLOOR CENTER COVER LH
1. Text in Illustration
  
  *1 Grommet
  
  Install the front floor center cover with the nut and grommet.
INSTALL FRONT FLOOR CENTER COVER RH
1. Text in Illustration
  
  *1 Grommet
  
  Install the front center floor cover with the nut and grommet.
INSTALL EXHAUST PIPE ASSEMBLY
1. Install the exhaust pipe Click here.
CONNECT FUEL PUMP CONNECTOR
1. Connect the fuel pump connector.
ADD FUEL
INSTALL FUEL TANK CAP ASSEMBLY
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Note

When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
INSPECT FUEL LEAK
1. Make sure that there are no fuel leaks after performing maintenance on the fuel system.
  1. Connect the intelligent tester to the DLC3.
  2. Turn the ignition switch to ON, and push the intelligent tester main switch on.
    
    Note
    
    Do not start the engine.
  3. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.
  4. Check that there are no leaks from the fuel system.
  5. Turn the ignition switch off.
  6. Disconnect the intelligent tester from the DLC3.
INSTALL REAR FLOOR SERVICE HOLE COVER
1. Install the rear floor service hole cover with new butyl tape.
INSTALL REAR CENTER SEAT ASSEMBLY (w/ REAR CENTER SEAT ASSEMBLY)
1. Install the rear center seat Click here.
INSTALL REAR NO. 1 SEAT ASSEMBLY (w/ REAR NO. 1 SEAT ASSEMBLY)
1. Install the rear No. 1 seat Click here.