FUEL SENDER GAUGE ASSEMBLY REMOVAL

REMOVE REAR NO. 1 SEAT ASSEMBLY (w/ Rear No. 1 Seat)

(Click here)

REMOVE REAR CENTER SEAT ASSEMBLY (w/ Rear No. 1 Seat)

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REMOVE REAR FLOOR SERVICE HOLE COVER

1. 

   Remove the butyl tape and service hole cover.

2. Disconnect the fuel sender gauge connector.

DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

1. 

   Remove the tube joint clip and pull out the fuel tank main tube.

   Note:
   

   • Remove any dirt and foreign matter on the fuel tube joint before performing this step.

   • Do not scratch or allow any foreign matter to adhere to the parts when disconnecting them as the fuel tube joint contains the O-rings that seal the plug.

   • Perform this step by hand. Do not use any tools.

   • Do not forcibly bend or twist the nylon tube.

   • Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel tube.

   Table 1. Text in Illustration

   *1	Fuel Tube Joint
   *2	Tube Joint Clip
   *3	O-Ring
   *4	Fuel Tank Vent Tube

DISCONNECT FUEL TANK RETURN TUBE SUB-ASSEMBLY

1. 

   Remove the tube joint clip and pull out the fuel return tube.

   Note:
   

   • Remove any dirt and foreign matter on the fuel tube joint before performing this step.

   • Do not scratch or allow any foreign matter to adhere to the parts when disconnecting them as the fuel tube joint contains the O-rings that seal the plug.

   • Perform this step by hand. Do not use any tools.

   • Do not forcibly bend or twist the nylon tube.

   • Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel tube.

   Table 2. Text in Illustration

   *1	Fuel Tube Joint
   *2	Tube Joint Clip
   *3	O-Ring
   *4	Fuel Tank Vent Tube

REMOVE TANK SUCTION TUBE SUPPORT

1. 

   Detach the 2 claws and remove the suction tube support.

REMOVE FUEL PUMP GAUGE RETAINER

1. 

   Temporarily install SST (plate and 2 claws) to the fuel pump gauge retainer.

   09808-14030

   Table 3. Text in Illustration

   *1	SST (Plate)
   *2	SST (Claw)

   Tip:
   

   • Be sure to use 2 SST (claws) as shown in the illustration.

   • Engage SST (claws) securely with the fuel pump gauge retainer ribs to secure SST.

2. While securely pressing SST (claws) against the fuel pump gauge retainer ribs, install the 2 bolts.

   Tip:

   Install SST while pressing SST (claws) against the fuel pump gauge retainer (towards the center of SST).

3. Install SST (handle).

4. 

   Lightly press down on SST to prevent it from separating from the fuel pump gauge retainer. While pressing SST, rotate the handle slowly to loosen the fuel pump gauge retainer.

   09808-14030

   Table 4. Text in Illustration

   Turn

   Note:
   

   • Do not use any tools other than those specified in this operation. Damage to the fuel pump gauge retainer or fuel tank may result.

   • Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate and may damage components.

   • Make sure to rotate SST (handle) horizontally. If SST (handle) is rotated at an angle, SST may come off.

   • Do not spin SST too fast or use an impact wrench as this may result in damage to components.

   • If SST comes off of the fuel pump gauge retainer, loosen SST (bolts) and reinstall SST.

   Tip:

   The tips of SST (claws) can be fitted onto the ribs of the fuel pump gauge retainer.

5. Remove the fuel pump gauge retainer.

REMOVE FUEL TANK VENT TUBE SUB-ASSEMBLY

1. Remove the fuel tank vent tube from the fuel tank.

   Note:

   Make sure that the fuel sender gauge arm does not bend.

2. 

   Remove the gasket from the fuel tank.

   Table 5. Text in Illustration

   *1

   Gasket

REMOVE FUEL SENDER GAUGE ASSEMBLY

1. 

   Disconnect the sender gauge connector.

2. Detach the wire harness clamp.

   Note:

   Do not damage the wire harness.

3. Release the lock as shown in the illustration and slide the fuel sender gauge to remove it.