ENGINE UNIT REMOVAL


  1. REMOVE THROTTLE BODY ASSEMBLY


    1. A01IUOW

      Disconnect the throttle body connector and 2 water hoses.

    2. A01IQHEE01
      Text in Illustration
      *a for Type A
      *b for Type B

      for Type A:

      Remove the 2 bolts, 2 nuts and throttle body.

    3. for Type B:

      Remove the 4 bolts and throttle body.

    4. Remove the gasket.

  2. REMOVE INTAKE MANIFOLD


    1. A01IOOC

      Remove the bolt and wire harness clamp bracket.

    2. Detach the 5 clamps and wire harness from the intake manifold.

    3. A01IR8A

      Disconnect the fuel vapor feed hose and ventilation hose.

    4. A01IQ7Q

      Remove the 5 bolts, 2 nuts, intake manifold stay and intake manifold.

    5. A01IPY1

      Remove the gasket from the intake manifold.

    6. A01IUSC

      Remove the bolt and wire harness clamp bracket from the intake manifold.

    7. w/ Stud Bolt:

      Using an E6 "TORX" socket wrench, remove the 2 stud bolts from the intake manifold.

  3. REMOVE AIR TUBE


    1. A01IONW

      Disconnect the fuel vapor feed hose from the purge VSV.

    2. A01IN4RE01
      Text in Illustration
      *1 Union To Connector Tube Hose
      *2 Vacuum Hose
      *3 No. 2 Air Hose
      *4 No. 1 Fuel Vapor Feed Hose

      Disconnect the union to connector tube hose and vacuum hose.

    3. Disconnect the No. 2 air hose and No. 1 fuel vapor feed hose.

    4. Remove the 2 bolts and air tube.

  4. REMOVE WIRE HARNESS CLAMP BRACKET


    1. A01IU5T

      Remove the 2 nuts and wire harness clamp bracket.

  5. REMOVE FUEL TUBE SUB-ASSEMBLY


    1. A01IURWE01
      Text in Illustration
      *1 Claw

      Remove the No. 2 fuel pipe clamp.

    2. A01IUE6E01

      Wipe off any dirt on the fuel tube connector.

    3. Hold the fuel tube connector and install SST.

      SST
      09268-21010

    4. Turn SST to align the retainer inside the fuel tube connector with the chamfered part of SST.

    5. Insert SST into the fuel tube and hold it. Then push the fuel tube connector toward SST.

    6. Mount the retainer of the fuel tube connector onto the chamfered part of SST.

    7. A01IN53E17
      Text in Illustration
      *1 O-Ring
      *2 Retainer
      *3 Pipe
      *4 Nylon Tube
      *5 Fuel Tube Connector

      Slide SST and the fuel tube connector together towards the fuel tube until they make a "click" sound, and then disconnect the fuel tube.

    8. Drain the fuel remaining inside the fuel tube.

    9. Cover the fuel tube and fuel pipe with a plastic bag to protect the disconnected parts.

  6. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. A01ISYL

      Remove the bolt and wire harness bracket.

    2. A01IUIW

      Remove the 2 bolts.

    3. A01IPXR

      Remove the bolt and fuel delivery pipe.

    4. A01IP4K

      Remove the 2 No. 1 delivery pipe spacers.

  7. REMOVE FUEL INJECTOR ASSEMBLY


    1. A01ISFF

      Pull the 4 fuel injector assemblies out of the fuel delivery pipe.

    2. A01IPID

      For reinstallation, attach a tag or label to the injector shaft.

      Note

      Prevent entry of foreign objects by covering the fuel injector with plastic bags.

    3. A01ISRJ

      Remove the 4 injector vibration insulators.

  8. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01IU0I

      Remove the engine oil level dipstick.

    2. Remove the bolt and dipstick guide.

    3. Remove the O-ring from the dipstick guide.

  9. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01IUNH

      Remove the 4 bolts and No. 1 exhaust manifold heat insulator.

  10. REMOVE DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY


    1. A01IMZJ

      Remove the 2 nuts and drive shaft heat insulator sub-assembly.

  11. REMOVE MANIFOLD STAY


    1. A01IUFS

      Remove the 3 bolts and manifold stay.

  12. REMOVE EXHAUST MANIFOLD


    1. A01IPK7

      Remove the 5 nuts and exhaust manifold.

    2. Remove the exhaust manifold gasket.

  13. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY (w/o Air Conditioning System)


    1. A01IQA4

      Remove the bolt, 2 idler pulley cover plates and No. 1 idler pulley sub-assembly.

  14. REMOVE IDLER PULLEY BRACKET (w/o Air Conditioning System)


    1. A01IRZA

      Remove the 2 nuts, bolt and idler pulley bracket.

  15. REMOVE VENTILATION HOSE


    1. Remove the ventilation hose from the ventilation valve.

  16. DISCONNECT NO. 3 WATER BY-PASS HOSE


    1. A01IS6M

      Disconnect the No. 3 water by-pass hose from the water inlet housing.

  17. REMOVE WATER BY-PASS HOSE


    1. A01IS6N

      Remove the clamp and water by-pass hose.

  18. REMOVE WATER INLET HOSE


    1. A01IQ5S

      Remove the 2 clamps and water inlet hose.

  19. REMOVE NO. 1 WATER BY-PASS PIPE


    1. A01IPEK

      Remove the 2 bolts and water by-pass pipe.

  20. REMOVE WATER INLET


    1. A01IR3Q

      Remove the 2 nuts and water inlet.

  21. REMOVE THERMOSTAT


    1. A01IU12

      Remove the thermostat.

    2. Remove the gasket from the thermostat.

  22. REMOVE IGNITION COIL ASSEMBLY


    1. A01IO82

      Disconnect the 4 ignition coil connectors.

    2. A01IRN7E01
      Text in Illustration
      *1 Cylinder Head Cover
      *2 Spark Plug Tube
      *3 Plug Cap

      Remove the 4 bolts and 4 ignition coils.

      Note

      When removing the ignition coil, do not damage the plug cap with the cylinder head cover opening or the upper edge of the spark plug tube.

  23. REMOVE VACUUM PUMP ASSEMBLY


    1. A01IRM2

      Remove the 3 bolts and vacuum pump from the engine.

    2. A01IS1I

      Remove the 2 O-rings from the vacuum pump.

  24. REMOVE NO. 1 VACUUM PUMP BRACKET


    1. A01IPRW

      Remove the 2 bolts, vacuum pump bracket and gasket.

  25. REMOVE ENGINE OIL TEMPERATURE SENSOR


    1. A01ISLC

      Disconnect the engine oil temperature sensor connector.

    2. Using a 19 mm deep socket wrench, remove the engine oil temperature sensor from the timing chain cover sub-assembly.

      Note

      If an engine oil temperature sensor has been struck or dropped, replace it.

    3. Remove the gasket from the engine oil temperature sensor.

  26. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. Rotate the V-ribbed belt tensioner assembly clockwise and remove the 5 mm hexagon wrench that was used to secure the V-ribbed belt tensioner assembly when removing the V-ribbed belt.

    2. A01ISDDE01
      Text in Illustration
      *a 3 mm Hexagon Wrench

      Rotate the V-ribbed belt tensioner assembly slightly clockwise and secure it using a 3 mm hexagon wrench as shown in the illustration.

      Tech Tips

      It is difficult to install the V-ribbed belt tensioner assembly when it is fully extended. When reusing the V-ribbed belt tensioner assembly, compress and secure the V-ribbed belt tensioner assembly before removing it.

    3. A01IQFU

      Remove the 2 bolts and V-ribbed belt tensioner assembly from the engine assembly.