FRONT CRANKSHAFT OIL SEAL INSTALLATION


  1. INSTALL TIMING CHAIN COVER OIL SEAL


    1. A01IONUE01

      Apply MP grease to the lip of a new oil seal.

      Note


      • Do not allow foreign matter to contact the lip of the oil seal.

      • Do not allow MP grease to contact the dust seal.

    2. Using SST and a hammer, tap in the oil seal until its surface is flush with the timing chain cover edge.

      SST
      09223-22010

      Note


      • Wipe off any extra grease from the crankshaft.

      • Do not tap in the oil seal at an angle.

  2. INSTALL CRANKSHAFT PULLEY


    1. A01ITW6E01
      Text in Illustration
      *1 Hold
      *2 Turn

      Align the key groove of the pulley with the pulley set key.

    2. Temporarily install the pulley with the pulley bolt.

    3. Using SST, hold the pulley in place and tighten the bolt.

      for 86 mm (3.39 in.) Bolt Pitch Type:

      SST
      09213-58014   ( 91551-80840 )
      09330-00021

      for 64 mm (2.52 in.) Bolt Pitch Type:

      SST
      09213-54015
      09330-00021
      Torque:
      190 N*m  { 1940 kgf*cm, 140 ft.*lbf }

      Tech Tips

      For the 64 mm (2.52 in.) bolt pitch type, the part number of the installation bolt for SST (crankshaft pulley holding tool) is 91551-00850 (quantity: 2).

  3. INSTALL V-RIBBED BELT


    1. Temporarily install the V-ribbed belt.

  4. ADJUST V-RIBBED BELT


    1. A01ITH6E01

      Turn bolt C to adjust the tension of the V-ribbed belt.

    2. Tighten bolts A and B.

      Torque:
      for bolt A
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
      for bolt B
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

      Note

      Do not loosen bolt D.

  5. INSPECT V-RIBBED BELT


    1. A01IRPT

      Check the belt for wear, cracks or other signs of damage.

      If any of the following defects is found, replace the V-ribbed belt.


      • The belt is cracked.

      • The belt is worn out to the extent that the cords are exposed.

      • The belt has chunks missing from the ribs.

    2. A01IORLE02

      Check that the belt fits properly in the ribbed grooves.

      Tech Tips

      Check with your hand to confirm that the belt has not slipped out of the grooves on the bottom to the pulley. If it has slipped out, replace the V-ribbed belt. Install a new V-ribbed belt correctly.

    3. A01IPGXE01

      Check the V-ribbed belt deflection and tension.

      Standard Deflection
      Item Specified Condition
      New belt 7.0 to 8.2 mm (0.276 to 0.323 in.)
      Used belt 7.6 to 10.0 mm (0.299 to 0.394 in.)
      Standard Tension
      Item Specified Condition
      New belt 700 to 800 N (70 to 80 kgf, 157.4 to 179.8 lbf)
      Used belt 550 to 750 N (55 to 75 kgf, 123.6 to 168.6 lbf)

      Tech Tips


      • When inspecting the V-ribbed belt deflection, apply 98 N (10 kgf, 22.0 lbf) of tensile force to it.

      • Check the V-ribbed belt deflection at the specified point.

      • V-ribbed belt tension and deflection should be checked after 2 revolutions of engine cranking.

      • Measure the belt tension when the engine is cold.

      • When adjusting the belt, be sure to adjust it so that the tension is as close as possible to the median of the specified range.

      • When replacing the belt with a new one, be sure to perform the following after adjusting the belt: idle the engine for 5 minutes, and then adjust the belt to the specified value for a new belt after the engine has cooled.

      • When inspecting a belt which has been used for over 5 minutes, apply the used belt specifications.

      • When using a belt tension gauge, confirm its accuracy by using a master gauge first.

  6. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH


    1. A01ISQTE01

      Install the reinforcement with the 4 bolts.

      Torque:
      99 N*m  { 1010 kgf*cm, 73 ft.*lbf }

      Note

      Tighten the bolts in the order of C, B, D and A.

  7. ADD ENGINE OIL


    1. Clean and install the oil pan drain plug together with a new gasket.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

    2. Add new engine oil.

      Standard Oil Grade
      Oil Grade Oil Viscosity (SAE)
      API grade SL, SM or SN multigrade engine oil

      • 20W-50

      • 15W-40
      API grade SL "Energy-Conserving", SM "Energy-Conserving", SN "Resource-Conserving" or ILSAC multigrade engine oil

      • 0W-20

      • 5W-20

      • 5W-30

      • 10W-30
      Standard Capacity
      Item Specified Condition
      Drain and refill without oil filter change 3.9 liters (4.1 US qts, 3.4 Imp. qts)
      Drain and refill with oil filter change 4.2 liters (4.4 US qts, 3.7 Imp. qts)
      Dry fill 4.7 liters (5.0 US qts, 4.1 Imp. qts)

    3. Install the oil filler cap.

  8. INSPECT FOR ENGINE OIL LEAK


    1. Start the engine. Make sure that there are no oil leaks from the areas that were worked on.

  9. INSTALL REAR ENGINE UNDER COVER RH


    1. A01IP88

      Install the under cover RH with the 5 clips.

  10. INSTALL NO. 1 ENGINE UNDER COVER


    1. A01ISXU

      Install the under cover with the 11 clips and 6 bolts.

  11. INSTALL RADIATOR SUPPORT OPENING COVER


    1. A01IQMS

      Attach the 4 hooks to install the radiator support opening cover.

    2. Install the 3 clips.

  12. INSTALL NO. 2 CYLINDER HEAD COVER


    1. A01IRS7

      Attach the 4 clips to install the cover.

      Note


      • Be sure to attach the clips securely.

      • Do not apply excessive force or hit the cover to attach the clips. This may cause the cover to break.