CYLINDER HEAD GASKET REMOVAL


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE EXHAUST MANIFOLD WITH TURBOCHARGER

    Click here

  4. REMOVE CAMSHAFT

    Click here

  5. REMOVE EXHAUST FUEL ADDITION INJECTOR ASSEMBLY


    1. A01IQULE01
      Text in Illustration
      *1 Washer
      *2 Nozzle Holder Clamp

      Remove the bolt, washer, nozzle holder clamp, exhaust fuel addition injector assembly and gasket.

  6. REMOVE FUEL INJECTOR SEAL


    1. A01IR8Q

      Remove the fuel injector seal from the exhaust fuel addition injector assembly.

  7. REMOVE GLOW PLUG ASSEMBLY


    1. A01IPD1

      Remove the 4 glow plug screw grommets.

    2. Remove the 4 nuts and No. 1 glow plug connector.

    3. Using a 10 mm deep socket wrench, remove the 4 glow plug sub-assemblies.

  8. REMOVE CYLINDER HEAD SUB-ASSEMBLY


    1. A01IU50E01

      Uniformly loosen the 10 cylinder head bolts in several steps, in the sequence shown in the illustration. Remove the 10 cylinder head bolts and 10 plate washers.

      Note


      • Do not drop the washers into the cylinder head sub-assembly.

      • Head warpage or cracking could result from removing bolts in the incorrect order.

  9. REMOVE CYLINDER HEAD GASKET


    1. A01IT6J

      Remove the cylinder head gasket.