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CYLINDER HEAD GASKET REMOVAL

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  1. Click here

    PRECAUTION

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

  2. Click here

    DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  3. Click here

    REMOVE EXHAUST MANIFOLD WITH TURBOCHARGER


    1. Remove the exhaust manifold with turbocharger (Click here).

  4. Click here

    REMOVE CAMSHAFT


    1. Remove the camshafts (Click here).

  5. Click here

    REMOVE EXHAUST FUEL ADDITION INJECTOR ASSEMBLY


    1. A01IQULE01

      Remove the bolt, washer, nozzle holder clamp, exhaust fuel addition injector and gasket.

      Table 1. Text in Illustration
      *1 Washer
      *2 Nozzle Holder Clamp
  6. Click here

    REMOVE FUEL INJECTOR SEAL


    1. A01IR8Q

      Remove the fuel injector seal from the exhaust fuel addition injector.

  7. Click here

    REMOVE GLOW PLUG ASSEMBLY


    1. A01IPD1

      Remove the 4 grommets.

    2. Remove the 4 nuts and No. 1 glow plug connector.

    3. Using a 10 mm deep socket wrench, remove the 4 glow plugs.

  8. Click here

    REMOVE CYLINDER HEAD SUB-ASSEMBLY


    1. A01IU50E01

      Uniformly loosen the 10 cylinder head bolts in several steps, in the sequence shown in the illustration. Remove the 10 cylinder head bolts and 10 plate washers.

      Note:

      • Do not drop the washers into the cylinder head.

      • Head warpage or cracking could result from removing bolts in the incorrect order.

  9. Click here

    REMOVE CYLINDER HEAD GASKET


    1. A01IT6J

      Remove the cylinder head gasket.