REAR CRANKSHAFT OIL SEAL INSTALLATION


  1. INSTALL REAR CRANKSHAFT OIL SEAL


    1. Apply MP grease to the lip of a new oil seal.

    2. A01IR14E01

      Using SST and a hammer, tap in the oil seal as shown in the illustration.

      SST
      09223-56010
      Standard depth
      0 to 0.9 mm (0 to 0.0354 in.)

      Note


      • Keep the lip free from foreign matter.


      • Do not tap the oil seal at an angle.


      • Make sure that the oil seal is properly installed.

  2. INSTALL FLYWHEEL SUB-ASSEMBLY


    1. A01IPB5E01

      Hold the crankshaft pulley with SST.

      SST
      09213-58014   ( 91551-80840 )
      09330-00021
    2. A01IP7GE01

      Using a T55 "TORX" socket wrench, install the flywheel with 8 new bolts and uniformly tighten the bolts in several steps in the sequence shown in the illustration.

      Torque:
      71 N*m  { 720 kgf*cm, 52 ft.*lbf }

      Note


      • Do not reuse the flywheel installation bolts.

      • Be sure to check the tightening torque within 5 minutes after tightening.

      • Do not impact or damage the flywheel installation bolts. Be sure to handle them carefully.

      • Make sure there is no oil on the bolts.

      Tech Tips

      Make sure that the seating surface of the flywheel installation bolts and installation surfaces of the crankshaft and flywheel are free from oil and foreign matter.

  3. INSTALL CLUTCH DISC ASSEMBLY


    1. A01IRNXE01

      Insert SST into the clutch disc, and then insert them into the flywheel.

      SST
      09301-00310

      Note

      Insert the clutch disc with the disc facing in the correct direction.

  4. INSTALL CLUTCH COVER ASSEMBLY


    1. A01ITF4E01
      Text in Illustration
      *1 Matchmark

      Align the matchmark on the clutch cover with the one on the flywheel.

    2. Install and tighten the 6 bolts uniformly in the order shown in the illustration, starting with the bolt located near the knock pin on the top.

      Torque:
      19 N*m  { 195 kgf*cm, 14 ft.*lbf }

      Note


      • Be sure to uniformly tighten the bolts 180° at a time according to the order in the illustration.

      • Move SST up and down, right and left lightly after checking that the clutch disc assembly is in the center, and then tighten the bolts.

  5. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY


    1. A01IPWTE01

      Using a dial indicator with a roller instrument, measure the diaphragm spring tip alignment.

      Maximum misalignment
      1.3 mm (0.0512 in.)

      If the misalignment is more than the maximum, using SST, adjust the diaphragm spring tip alignment.

      SST
      09333-00013

  6. INSTALL MANUAL TRANSAXLE ASSEMBLY


    1. Install the manual transaxle Click here.

  7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.