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ECD SYSTEM, Diagnostic DTC:P1061

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DTC Code DTC Name
P1061 Charge Air Cooler Efficiency
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DESCRIPTION

Refer to P007C (Click here).

DTC No. DTC Detection Condition Trouble Area
P1061

Malfunctioning charge air cooler determined when calculated efficiency of charge air cooler is less than limit value for 0.2 seconds or more

(3 trip detection logic)


  • Intake air temperature sensor

  • Intake system air leak

  • Dirty intercooler assembly fins

  • Intercooler assembly

  • ECM

Table 1. Related Data List
DTC No. Data List
P1061 Intake Air Temp (Turbo)
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WIRING DIAGRAM

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INSPECTION PROCEDURE

Note:

When replacing the ECM, the ECM needs Registration and Initialization (Click here).

Tip:
  • When the ECM must be replaced, before replacing the ECM, perform the "Learning Values Save" function using the GTS. Then after installing the new ECM, perform all of the initialization/registrations for the "Learning Values Write" function by following the instructions shown on the GTS display.

  • Read freeze frame data using the GTS. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, and other data from the time the malfunction occurred.

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PROCEDURE


  1. Click here

    READ VALUE USING GTS (INTAKE AIR TEMP (TURBO))


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON and turn the GTS on.

    3. Enter the following menus: Powertrain / Engine and ECT / Data List / Intake Air Temp (Turbo).

    4. Read the value.

      OK
      -40°C (- 40°F) to 120°C (248°F).

  2. Click here

    CHECK HARNESS AND CONNECTOR (INTAKE AIR TEMPERATURE SENSOR - ECM)


    1. Disconnect the intake air temperature sensor connector.

    2. Disconnect the ECM connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      C90-1 (THA) - C84-79 (THIA) Always Below 1 Ω
      C90-2 (E2) - C84-89 (ETHI) Always Below 1 Ω
      C90-1 (THA) or C84-79 (THIA) - Body ground Always 10 kΩ or higher

  3. Click here

    INSPECT INTAKE AIR TEMPERATURE SENSOR


    1. Inspect the intake air temperature sensor (Click here).


  4. Click here

    CHECK INTAKE SYSTEM


    1. Start the engine.

    2. Check air duct between intake silencer, mass air flow meter and turbocharger for leaks.

    3. Check air duct between turbocharger and intake manifold for leaks.

      Tip:
      • Oily patches are signs of leaks.

      • Check whether sealing rings on charge air hoses are rolled back or missing.

      OK
      No leakage.

  5. Click here

    CHECK INTERCOOLER ASSEMBLY FINS FOR DIRT


    1. Check intercooler assembly fins for dirt.


  6. Click here

    REPLACE INTERCOOLER ASSEMBLY


    1. Replace the Intercooler Assembly


  7. Click here

    REPLACE INTAKE AIR TEMPERATURE SENSOR


    1. Replace the intake air temperature sensor (Click here).


  8. Click here

    REPAIR OR REPLACE HARNESS OR CONNECTOR


    1. Repair or replace the harness or connector.


  9. Click here

    REPAIR OR REPLACE INTAKE SYSTEM


    1. Repair or replace the malfunctioning parts of the intake system.


  10. Click here

    CLEAN INTERCOOLER ASSEMBLY


    1. Clean the intercooler assembly fins.


  11. Click here

    CHECK WHETHER DTC OUTPUT RECURS (DTC P1061)


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON and turn the GTS on.

    3. Clear the DTCs (Click here).

    4. Turn the ignition switch off and wait for 60 seconds or more [A].

    5. Perform road test [B].

    6. Repeat [A] and [B] for the number of trips detected.

    7. Enter the following menus: Engine and ECT / Trouble Codes.

    8. Read the DTCs.

      Table 2. Result
      Result Proceed to
      No DTC output A
      DTC P1061 is output B

  12. Click here

    REPLACE ECM


    1. Replace the ECM (Click here).


  13. Click here

    CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON and turn the GTS on.

    3. Clear the DTCs (Click here).

    4. Turn the ignition switch off and wait for 60 seconds or more [A].

    5. Perform road test [B].

    6. Repeat [A] and [B] for the number of trips detected.

    7. Enter the following menus: Engine and ECT / Trouble Codes.

    8. Confirm that the DTC is not output again.


  14. Click here

    END