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STEERING COLUMN ASSEMBLY INSTALLATION

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Tip:

  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

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  1. Click here

    INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A01IS2BE02

      Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering column assembly.

      Table 1. Text in Illustration
      *1 Matchmark
    2. A01INH5

      Install the bolt.

      35 N*m 360 kgf*cm 26 ft.*lbf
  2. Click here

    INSTALL STEERING COLUMN PROTECTOR (for Manual Transaxle RHD)


    1. A01IOQ5

      Install the steering column protector to the steering column assembly with the bolt.

      25 N*m 255 kgf*cm 18 ft.*lbf
  3. Click here

    INSTALL STEERING COLUMN ASSEMBLY


    1. A01IPD0E03

      Check that the 2 bushings are securely installed to the steering column assembly.

      Table 2. Text in Illustration
      *1 Collar
      *2 Bushing
      Tip:

      If the bushings are missing or damaged, replace the steering column assembly with a new one.

    2. A01ISPA

      Install the steering column assembly with the bolt and 2 nuts.

      for bolt
      36 N*m 367 kgf*cm 27 ft.*lbf
      for nut
      25 N*m 255 kgf*cm 18 ft.*lbf
      Note:

      • Do not damage the 2 bushings.

      • Do not line-up the bolt hole by prying on the bushings. Only install the bolt straight, without applying any force to the bushings.

    3. A01IR86

      Connect the connector and attach the connector clamp.

    4. Install the bolt.

      8.4 N*m 85 kgf*cm 74 in.*lbf
    5. A01ITID

      Connect the power steering ECU connector.

  4. Click here

    PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  5. Click here

    CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A01IPG7E01

      Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering intermediate shaft assembly.

      Table 3. Text in Illustration
      *1 Matchmark
    2. A01IQQD

      Install the bolt.

      35 N*m 360 kgf*cm 26 ft.*lbf
  6. Click here

    INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY


    1. A01ISXK

      Install the nut to the brake pedal support sub-assembly.

    2. A01IQO6E01

      Install the brake pedal support sub-assembly with the 4 nuts. Tighten the 4 nuts uniformly in alphabetical order.

      18 N*m 178 kgf*cm 13 ft.*lbf
    3. A01ISZ5E01

      Install the brake pedal support sub-assembly to the instrument panel reinforcement with the bolt.

      24 N*m 241 kgf*cm 17 ft.*lbf
  7. Click here

    INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY


    1. Install the lower No. 1 instrument panel airbag assembly (Click here).

  8. Click here

    INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY


    1. Install the upper instrument panel sub-assembly (Click here).

  9. Click here

    INSTALL COLUMN HOLE COVER SILENCER SHEET


    1. A01IPW5

      Install the column hole cover silencer sheet with the 2 clips.

    2. Install the floor carpet.

  10. Click here

    INSTALL COMBINATION SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY


    1. A01INM7E01

      Using pliers, pinch the clamp and attach the claw to install the combination switch assembly with spiral cable sub-assembly to the steering column assembly.

      Table 4. Text in Illustration
      *1 Clamp
      *2 Claw

    2. Connect the connectors to the combination switch assembly with spiral cable sub-assembly.

  11. Click here

    INSTALL UPPER STEERING COLUMN COVER

    Note:

    If the steering column cover is installed in an incorrect order, it will not be possible to assemble the steering column cover.


    1. A01IRRJ

      Attach the claw and 2 pins to install the upper steering column cover.

  12. Click here

    INSTALL LOWER STEERING COLUMN COVER


    1. A01IRAC

      Attach the 2 claws and install the steering column lower cover as shown in the illustration.

    2. A01IR2N

      Attach the 4 claws.

    3. A01IPH0

      Attach the claw.

      Tip:

      Press the area around the claw to attach it.

  13. Click here

    ADJUST SPIRAL CABLE


    1. Turn the ignition switch off.

    2. Disconnect the cable from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. A01IUFO

      Rotate the spiral cable counterclockwise slowly by hand until it feels firm.

      CAUTION:

      Do not turn the spiral cable by the airbag wire harness.

    4. A01ITLH

      Rotate the spiral cable clockwise approximately 2.5 turns to align the marks.

      CAUTION:

      Do not turn the spiral cable by the airbag wire harness.

      Tip:

      The spiral cable can be rotated approximately 2.5 turns to both the left and right from the center.

  14. Click here

    INSTALL STEERING WHEEL ASSEMBLY


    1. A01IQZBE01

      Align the matchmarks on the steering wheel assembly and steering main shaft.

      Table 5. Text in Illustration
      *1 Matchmark

    2. Install the steering wheel assembly set nut.

      50 N*m 510 kgf*cm 37 ft.*lbf

    3. Connect the connectors to the spiral cable sub-assembly.

  15. Click here

    INSTALL STEERING PAD


    1. A01INT0

      Support the steering pad with one hand.

    2. Connect the connector to the steering pad.

      Note:

      When handling the airbag connector, take care not to damage the airbag wire harness.

    3. Connect the horn connector.

    4. Attach the 2 springs to install the steering pad.

  16. Click here

    INSPECT STEERING WHEEL CENTER POINT

  17. Click here

    CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  18. Click here

    CHECK SRS WARNING LIGHT


    1. Check the SRS warning light (Click here).