PARKING BRAKE LEVER INSTALLATION

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.


  1. INSTALL PARKING BRAKE LEVER SUPPORT BRACKET


    1. A01IS3O

      Install the parking brake lever support bracket with the 2 bolts.

      Torque:
      15 N*m  { 148 kgf*cm, 11 ft.*lbf }

    2. Attach the 2 clamps to the parking brake lever support bracket.

  2. INSTALL PARKING BRAKE SWITCH ASSEMBLY


    1. A01INNY

      Install the parking brake switch to the parking brake lever with the screw.

      Torque:
      0.9 N*m  { 9 kgf*cm, 8 in.*lbf }

  3. INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY


    1. A01IRXS

      Pass the No. 1 parking brake cable through the parking brake lever.

    2. A01IPS9

      Bend the parking brake lever claw.

    3. A01IRNWE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Temporarily install the adjusting nut and the lock nut to the No. 1 parking brake cable.

  4. INSTALL PARKING BRAKE CABLE END STOPPER


    1. A01IPGR

      Install the parking brake cable end stopper to the No. 1 parking brake cable.

  5. INSTALL PARKING BRAKE EQUALIZER


    1. A01IQ7O

      Attach the 2 claws to install the parking brake equalizer to the parking brake cable end stopper.

    2. A01INGJ

      Attach the 2 claws to connect the parking brake equalizer to the No. 1 parking brake cable.

  6. INSTALL PARKING BRAKE LEVER ASSEMBLY


    1. A01IRXK

      Install the parking brake lever with the 2 bolts.

      Torque:
      15 N*m  { 148 kgf*cm, 11 ft.*lbf }
    2. A01IRUN

      Connect the parking brake switch connector.

  7. CONNECT PARKING BRAKE CABLE


    1. A01IOJ2E01
      Text in Illustration
      *1 No. 2 Parking Brake Cable
      *2 No. 3 Parking Brake Cable

      Connect the No. 3 parking brake cable to the parking brake equalizer as shown in the illustration.

    2. Connect the No. 2 parking brake cable to the parking brake equalizer.

      Tech Tips

      Use the same procedure described for the No. 3 parking brake cable.

  8. INSTALL NO. 2 CONSOLE BOX MOUNTING BRACKET


    1. A01ITOQ

      Install the No. 2 console box mounting bracket with the 4 bolts.

      Torque:
      27 N*m  { 275 kgf*cm, 19 ft.*lbf }

    2. Install the floor carpet.

  9. CHECK PARKING BRAKE LEVER TRAVEL


    1. Pull the parking brake lever to fully engage the parking brake.

    2. Release the lever to disengage the parking brake.

    3. Slowly pull the parking brake lever all the way, and count the number of clicks.

      Standard parking brake lever travel when pulled with a force of 200 N (20 kgf, 45 lbf)
      6 to 9 clicks

  10. ADJUST PARKING BRAKE LEVER TRAVEL


    1. Remove the console box assembly Click here.

    2. Completely release the parking brake lever.

    3. A01IRNWE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Loosen the lock nut and adjusting nut to completely release the parking brake cable.

    4. Temporarily install the hub nuts.

    5. Remove the shoe adjusting hole plug.

    6. A01IUL1E01

      Insert an adjustment tool into the adjustment hole of the disc. Rotate the adjustment wheel in the "X" direction until the shoes are locked. Then rotate the adjustment wheel in the "Y" direction 8 notches.

    7. Check that the disc can be rotated lightly. If not, rotate the adjustment wheel in the "Y" direction and check again.

    8. Install the hole plug.

    9. Remove the hub nuts.

    10. Turn the adjusting nut until the parking brake lever travel becomes correct.

      Standard parking brake lever travel when pulled with a force of 200 N (20 kgf, 45 lbf)
      6 to 9 clicks

    11. Using a wrench or equivalent, hold the adjusting nut and tighten the lock nut.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

    12. Operate the parking brake lever 3 to 4 times, and check the parking brake lever travel.

      Standard parking brake lever travel when pulled with a force of 200 N (20 kgf, 45 lbf)
      6 to 9 clicks

    13. Check whether the parking brake drags or not.

    14. Operate the parking brake lever and check the illumination condition of the brake warning light.

      OK
      The brake warning light always illuminates at the first click.

    15. Install the console box assembly Click here.

  11. INSTALL CONSOLE BOX ASSEMBLY


    1. Install the console box assembly Click here.

  12. INSTALL FRONT SEAT ASSEMBLY LH


    1. Install the front seat assembly Click here.

  13. INSTALL FRONT SEAT ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  15. CHECK SRS WARNING LIGHT


    1. Check the SRS warning light Click here.