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REAR BRAKE REMOVAL

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Tip:

  • Use the same procedure for the RH and LH sides.

  • The following procedure is for the LH side.

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  1. Click here

    REMOVE REAR WHEEL

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    DRAIN BRAKE FLUID

    Note:

    Wash off brake fluid immediately if it comes in contact with any painted surface.

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    DISCONNECT REAR BRAKE FLEXIBLE HOSE


    1. A01ISXX

      Remove the union bolt and rear flexible hose gasket, and disconnect the rear brake flexible hose from the rear disc brake cylinder assembly.

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    REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A01IOQ8

      Hold the rear disc brake cylinder slide pins and remove the 2 bolts and rear disc brake cylinder assembly.

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    REMOVE REAR DISC BRAKE PAD


    1. A01ISAG

      Remove the 2 disc brake pads from the rear disc brake cylinder mounting.

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    REMOVE REAR DISC BRAKE PAD SUPPORT PLATE


    1. A01IUOQ

      Remove the rear disc brake pad support plates from the disc brake cylinder mounting.

      Note:

      Each rear disc brake pad support plate has a different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that it can be installed to its original position.

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    REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN


    1. A01IQHO

      Remove the 2 rear disc brake cylinder slide pins from the disc brake cylinder mounting.

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    REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSH


    1. A01IS17

      Using a screwdriver, remove the rear disc brake cylinder slide bush from the rear disc brake cylinder slide pin.

      Tip:

      Tape the screwdriver tip before use.

      Note:

      Do not damage the rear disc brake cylinder slide pin.

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    REMOVE REAR DISC BRAKE BUSH DUST BOOT


    1. A01INZR

      Remove the 2 rear disc brake bush dust boots from the rear disc brake cylinder mounting.

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    REMOVE REAR DISC BRAKE CYLINDER MOUNTING


    1. A01ING1

      Remove the 2 bolts and rear disc brake cylinder mounting from the axle carrier.

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    REMOVE REAR DISC


    1. A01IT27E01

      Place matchmarks on the disc and axle hub.

      Table 1. Text in Illustration
      *1 Matchmark

    2. Release the parking brake.

    3. Remove the shoe adjusting hole plug from the rear disc.

    4. A01IN9O

      Turn the shoe adjuster until the disc turns freely, and then remove the disc.

    5. Install the shoe adjusting hole plug to the rear disc.