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BRAKE MASTER CYLINDER REMOVAL

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Click here Click here
Note:

Make sure to release the vacuum from the brake booster before removing the master cylinder from the brake booster.

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  1. Click here

    REMOVE NO. 2 CYLINDER HEAD COVER (for 1ZR-FAE)


    1. A01IRS7

      Hold the rear of the cover and raise it to detach the 2 clips on the rear of the cover. Continue to raise the cover to detach the 2 clips on the front of the cover and remove the cover.

      Note:

      Attempting to detach both front and rear clips at the same time may cause the cover to break.

  2. Click here

    REMOVE NO. 2 CYLINDER HEAD COVER (for 2ZR-FAE)


    1. A01IRS7

      Hold the rear of the cover and raise it to detach the 2 clips on the rear of the cover. Continue to raise the cover to detach the 2 clips on the front of the cover and remove the cover.

      Note:

      Attempting to detach both front and rear clips at the same time may cause the cover to break.

  3. Click here

    REMOVE FUEL FILTER ELEMENT ASSEMBLY


    1. for 1AD-FTV:

      Remove fuel filter element assembly (Click here).

    2. for 2AD-FHV:

      Remove fuel filter element assembly (Click here).

  4. Click here

    REMOVE WINDSHIELD WIPER MOTOR AND LINK


    1. Remove the windshield wiper motor and link (Click here).

  5. Click here

    REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for 1ZR-FAE)


    1. A01IOGQE01

      Disconnect the connector clamp.

    2. Remove the 9 bolts and outer cowl top panel.

  6. Click here

    REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for 2ZR-FAE)


    1. A01IOGQE01

      Disconnect the connector clamp.

    2. Remove the 9 bolts and outer cowl top panel.

  7. Click here

    REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for 1AD-FTV)


    1. A01IO5B

      Remove the 9 bolts and outer cowl top panel.

  8. Click here

    REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for 2AD-FHV)


    1. A01IO5B

      Remove the 9 bolts and outer cowl top panel.

  9. Click here

    DRAIN BRAKE FLUID

    Note:

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  10. Click here

    REMOVE BRAKE ACTUATOR ASSEMBLY


    1. Remove the brake actuator assembly (Click here).

  11. Click here

    DISCONNECT CLUTCH TUBE (for Manual Transaxle)


    1. A01IOCHE01

      Slide the clip and disconnect the clutch tube.

  12. Click here

    REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY


    1. A01IRT1E01

      Disconnect the connector and detach the clamp.

    2. A01IQALE01

      Using a union nut wrench, disconnect the 2 brake lines from the brake master cylinder sub-assembly.

    3. A01IQV8E01

      Remove the 2 nuts and brake master cylinder sub-assembly.

      Table 1. Text in Illustration
      *1 Piston
      Note:

      • The master cylinder requires careful handling. Do not allow the master cylinder to receive any impact, such as from being dropped. Do not reuse a master cylinder that has been dropped.

      • Do not strike or pinch the master cylinder piston, and do not cause any damage to the master cylinder piston by any other means.

      • When installing the master cylinder to the brake booster, or when removing the master cylinder from the brake booster, make sure that the master cylinder is kept horizontal or with its tip facing downward (the piston faces upward) to prevent the master cylinder piston from falling out.

      • Do not allow any foreign objects to contaminate the master cylinder piston. If a foreign object gets on the piston, remove it by using a piece of cloth, and then apply an even layer of lithium soap base glycol grease around the circumference (sliding part) of the piston.

      • Do not use any other type of grease or fluid.

      • Be careful not to damage the brake tubes.

    4. Remove the O-ring from the brake master cylinder sub-assembly.