BRAKE ACTUATOR (w/ VSC) REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note


    • w/ Navigation System for HDD:

      After the ignition switch is turned off, the HDD navigation system requires approximately a minute to record various types of memory and settings. As a result, after turning the ignition switch off, wait a minute or more before disconnecting the cable from the negative (-) battery terminal.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 1ZR-FAE)


    1. A01ISEG

      Disconnect the mass air flow meter connector.

    2. Detach the 2 clamps and disconnect the wire harness.

    3. A01IP4V

      Disconnect the 2 clamps.

    4. A01IPUC

      Disconnect the PCV hose.

    5. Loosen the band and remove the air cleaner cap.

  3. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 2ZR-FAE)


    1. A01ISEG

      Disconnect the mass air flow meter connector.

    2. Detach the 2 clamps and disconnect the wire harness.

    3. A01IP4V

      Disconnect the 2 clamps.

    4. A01IPUC

      Disconnect the PCV hose.

    5. Loosen the band and remove the air cleaner cap.

  4. REMOVE AIR CLEANER CASE SUB-ASSEMBLY (for 1ZR-FAE)


    1. A01IQF0

      Detach the wire harness clamp from the air cleaner case.

    2. Remove the 3 bolts and air cleaner case.

  5. REMOVE AIR CLEANER CASE SUB-ASSEMBLY (for 2ZR-FAE)


    1. A01IQF0

      Detach the wire harness clamp from the air cleaner case.

    2. Remove the 3 bolts and air cleaner case.

  6. REMOVE FUEL FILTER ASSEMBLY


    1. for 1AD-FTV:

      Remove the fuel filter assembly Click here.

    2. for 2AD-FHV:

      Remove the fuel filter assembly Click here.

    3. for 1WW:

      Remove the fuel filter assembly Click here.

  7. DRAIN BRAKE FLUID

    Note

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  8. DISCONNECT CONNECTOR


    1. A01IODLE02
      Text in Illustration
      *A for 1ZR-FAE, 2ZR-FAE
      *B for 1AD-FTV, 2AD-FHV

      Pull the lock lever upward and disconnect the connector, and then detach the harness clamp.

      Note

      Be careful not to allow brake fluid to enter the removed connector.

  9. DISCONNECT BRAKE LINE


    1. A01INIC

      Using a union nut wrench, disconnect the 6 brake lines from the brake actuator.

    2. A01IQPNE01

      Place tags or marks to identify the installation locations of each brake line.

      Tech Tips


      • *1: to front wheel cylinder RH

      • *2: to front wheel cylinder LH

      • *3: to rear wheel cylinder RH

      • *4: to rear wheel cylinder LH

      • *5: from master cylinder

  10. REMOVE BRAKE ACTUATOR ASSEMBLY WITH BRACKET


    1. except CVT:


      1. A01IRGB

        Detach the 2 tube clamps from the brake actuator bracket and then remove the 2 clamps from the tubes.

        Note

        The clamps cannot be reused after they are detached from the bracket.

    2. for CVT:


      1. A01ISLK

        Detach the 2 tube clamps from the brake actuator bracket and then remove the 2 clamps from the tubes.

        Note

        The clamps cannot be reused after they are detached from the bracket.

    3. except CVT:


      1. A01IOPT

        Remove the 3 nuts and brake actuator with bracket.

        Note

        Be careful not to damage the brake tubes and wire harness.

    4. for CVT:


      1. A01IRW3

        Remove the 2 nuts, bolt and brake actuator with bracket.

        Note

        Be careful not to damage the brake tubes and wire harness.