BODY GENERAL MAINTENANCE


  1. INSPECT TIRE AND INFLATION PRESSURE


    1. Check the tires for wear and proper inflation pressure Click here.

  2. TIGHTEN BOLTS AND NUTS ON CHASSIS AND BODY


    1. Where necessary, tighten all the parts of the chassis.


      • Front axle and suspension

      • Drivetrain

      • Rear axle and suspension

      • Brake system

      • Engine mounting, etc.

    2. Where necessary, tighten all parts of the body.


      • Seat belt system

      • Seat

      • Doors and hood

      • Body mounting

      • Fuel tank

      • Exhaust pipe system, etc.

  3. INSPECT LIGHTS, HORNS, WIPERS AND WASHERS

  4. CLEAN OR REPLACE AIR CONDITIONING FILTER


    1. Remove the glove compartment door assembly.

    2. Remove the air filter case Click here.

    3. Remove the clean air filter Click here.

    4. Visually inspect the surface of the clean air filter.

    5. If the clean air filter is contaminated with foreign matter, clean or replace it according to the maintenance schedule.

      Note

      Some filters are not able to be cleaned.

  5. FINAL INSPECTION


    1. Check the operation of the body parts.


      1. Hood


        • Auxiliary catch operates properly.

        • Hood locks securely when closed.

      2. Front and rear doors


        • Door locks operate properly.

        • Doors close properly.

      3. Back door


        • Door lock operates properly.

        • Door closes properly.

      4. Seats


        • Seat adjusts easily and locks securely in any position.

        • Front seatback locks securely in any position.

        • Rear seatback locks securely in any position.

        • Folding-down rear seatbacks lock securely.

      5. Be sure to deliver a clean vehicle. Especially check:


        • Steering wheel

        • Shift lever knob

        • All switch knobs

        • Door handles

        • Seats

  6. CORROSION INSPECTION

  7. INSPECT REFRIGERANT AMOUNT OF AIR CONDITIONER


    1. This method uses a manifold gauge set to locate problem areas. Read the manifold gauge pressure when these conditions are established.

      Test conditions:


      • Temperature at the air inlet with the air recirculation switch set at RECIRC is 30 to 35°C (86 to 95°F).

      • Engine is running at 1500 rpm.

      • All doors are fully open.

      • Blower speed control switch is at HI.

      • A/C switch is on.

      Gauge readings (Reference):

      A01IS1KE04

      1. A01ITTAE01

        Normally functioning refrigeration system.

        Gauge Reading
        Pressure Side Refrigerant Volume
        Low

        0.15 to 0.25 MPa (1.5 to 2.5 kgf/cm2)
        High

        1.37 to 1.57 MPa (14 to 16 kgf/cm2)

      2. The A/C system periodically changes between normal and improper function due to moisture in the refrigerant system.

        A01IQ3GE16
        Symptom Probable Cause Diagnosis Corrective Action
        During operation, pressure on low pressure side cycles between normal and vacuum Moisture in refrigeration system freezes at expansion valve orifice, causing temporary stop of cycle. However, when melted, normal state is restored.

        • Dryer is overly saturated


        • Moisture in refrigeration system freezes at expansion valve orifice and blocks refrigerant circulation

        1. Replace cooler dryer

        2. Remove moisture from cycle by repeatedly evacuating air

        3. Supply appropriate volume of new refrigerant

      3. The A/C system does not function effectively due to insufficient refrigerant.

        A01INMKE09
        Symptom Probable Cause Diagnosis Corrective Action

        • Pressure low on both low and high pressure sides

        • Cooling performance insufficient

        		 Gas leakage from refrigeration system

        • Insufficient refrigerant

        • Refrigerant leakage

        1. Check for gas leakage and repair if necessary

        2. Supply appropriate volume of new refrigerant

        3. If indicated pressure value close to 0 when connected to gauge, create vacuum after inspecting and repairing location of leakage

      4. The A/C system does not function effectively due to poor circulation of the refrigerant.

        A01ITG7E10
        Symptom Probable Cause Diagnosis Corrective Action

        • Pressure low on both low and high pressure sides

        • Frost exists on piping from condenser to A/C unit

        		 Refrigerant flow obstructed by dirt in condenser Condenser clogged Replace condenser

      5. The A/C system does not function or functions intermittently because the refrigerant does not circulate.

        A01IQFKE09
        Symptom Probable Cause Diagnosis Corrective Action

        • Vacuum indicated on low pressure side, and extremely low pressure indicated on high pressure side

        • Frost or condensation seen on piping on both sides of condenser or expansion valve

        • Refrigerant flow obstructed by moisture or dirt in refrigeration system

        • Refrigerant flow obstructed by gas leakage from expansion valve

        		 Refrigerant does not circulate

        1. Check expansion valve refrigerant

        2. Clean expansion valve using compressed air

        3. Replace condenser

        4. Evacuate air and charge appropriate volume of new refrigerant

        5. For gas leakage from expansion valve, replace expansion valve

      6. The A/C system does not function effectively due to overcharged refrigerant or insufficient cooling of the condenser.

        A01IRRME10
        Symptom Probable Cause Diagnosis Corrective Action
        Pressure extremely high on both low and high-pressure sides

        • Excessive refrigerant

        • Cooling performance of condenser insufficient

        • Condenser is dirty

        • Condenser fan motor is malfunctioning

        • Excessive refrigerant

        1. Clean condenser

        2. Check condenser fan motor operation

        3. If actions taken in 1 and 2 do not solve problem, check amount of refrigerant and adjust amount of refrigerant to appropriate amount

      7. The A/C system does not function due to air in the refrigeration system.

        CAUTION:

        The low-pressure piping may be very hot and cause serious burns.

        A01IRX7E03
        Symptom Probable Cause Diagnosis Corrective Action

        • Pressure extremely high on both low and high-pressure sides

        • Low-pressure piping is too hot to touch

        		 Air in refrigeration system

        • Air in refrigeration system

        • Vacuum purging insufficient

        1. Check if compressor oil is dirty or insufficient

        2. Evacuate air and charge new refrigerant

      8. The A/C system does not function effectively due to an expansion valve malfunction.

        A01IR8SE11
        Symptom Probable Cause Diagnosis Corrective Action

        • Pressure extremely high on both low and high-pressure sides

        • Frost or condensation on piping on low-pressure side

        		 Problem with expansion valve

        • Excessive refrigerant in low pressure piping

        • Expansion valve open too widely

        		 Replace expansion valve

      9. The A/C system does not function due to a defective compressor.

        A01IO1PE10
        Symptom Probable Cause Diagnosis Corrective Action

        • Pressure extremely high on both low and high-pressure sides

        • Pressure extremely low on high pressure side

        		 Internal leakage in compressor

        • Compression failure

        • Leakage from damaged valve or broken sliding parts

        		 Repair or replace compressor