CLUTCH SERVICE DATA

Pedal height from floor (for LHD) for 1ZR-FAE 135.7 to 145.7 mm (5.34 to 5.74 in.)
for 2ZR-FAE 143.7 to 153.7 mm (5.66 to 6.05in.)
for 1AD-FTV, 2AD-FHV 151.9 to 161.9 mm (5.98 to 6.37in.)
Pedal height from floor (for RHD) for 1ZR-FAE 153.6 to 163.6 mm (6.05 to 6.44 in.)
for 2ZR-FAE 162.5 to 172.5 mm (6.40 to 6.80 in.)
for 1AD-FTV, 2AD-FHV 171.7 to 181.7 mm (6.76 to 7.15in.)
Pedal free play - 5.0 to 15.0 mm (0.197 to 0.591 in.)
Push rod play at pedal top - 1.0 to 5.0 mm (0.0394 to 0.197 in.)
Clutch release point from pedal full stroke end position - 25 mm (0.984 in.) or more
Clutch disc rivet depth Minimum 0.3 mm (0.0118 in.)
Clutch disc runout Maximum 0.8 mm (0.0314 in.)
Diaphragm spring wear Maximum depth 0.5 mm (0.0196 in.)
Maximum width 6.0 mm (0.236 in.)
Flywheel runout Maximum 0.1 mm (0.00393 in.)
Diaphragm spring tip non-alignment (for 1ZR-FAE, 2ZR-FAE) Maximum 1.3 mm (0.0512 in.)
Diaphragm spring tip non-alignment (for 1AD-FTV, 2AD-FHV) Maximum 0.5 mm (0.0196 in.)
Clutch pedal switch resistance

ON (pushed)

OFF (free)

Below 1 Ω

10 kΩ or higher