REAR DRIVE SHAFT ASSEMBLY DISASSEMBLY


  1. SEPARATE NO. 2 REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP


    1. A01NI5H

      Using needle-nose pliers, separate the No. 2 rear drive shaft inboard joint boot clamp as shown in the illustration.

  2. SEPARATE REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP


    1. A01NK51

      Using needle-nose pliers, separate the rear drive shaft inboard joint boot clamp as shown in the illustration.

  3. SEPARATE REAR DRIVE SHAFT INBOARD JOINT BOOT


    1. Separate the rear drive shaft inboard joint boot from the inboard joint assembly.

  4. REMOVE REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY


    1. Hold the drive shaft in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. Remove the grease from the rear drive shaft inboard joint assembly.

    3. A01NJ0CE01
      Text in Illustration
      *1 Matchmark

      Put matchmarks on the rear drive shaft inboard joint assembly and rear drive shaft outboard joint shaft assembly.

      Note

      Do not use a punch for the marks.

    4. Remove the rear drive shaft inboard joint assembly from the rear drive shaft outboard joint shaft assembly.

      Note

      Be careful not to drop the balls.

    5. A01NN6AE03
      Text in Illustration
      *1 Matchmark

      Put matchmarks on the rear drive shaft outboard joint shaft assembly, inner race and ball cage.

      Note

      Do not use a punch for the marks.

    6. Remove the 6 balls and slide the ball cage toward the outboard joint.

    7. A01NJQ2E01
      Text in Illustration
      *A for Type A
      *B for Type B

      Using a snap ring expander, remove the shaft snap ring.

    8. A01NLSW

      Using a brass bar and a hammer, remove the inner race from the rear drive shaft outboard joint shaft assembly.

      Note

      Be careful not to damage the inner race.

    9. Remove the ball cage.

    10. Remove the rear drive shaft inboard joint boot, rear drive shaft inboard joint boot clamp and No. 2 rear drive shaft inboard joint boot clamp.

  5. REMOVE NO. 2 REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP


    1. Hold the drive shaft in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. One touch type:


      1. A01NM0K

        Using a screwdriver, remove the No. 2 rear drive shaft outboard joint boot clamp as shown in the illustration.

    3. Claw engagement type:


      1. A01NLNK

        Using needle-nose pliers, remove the No. 2 rear drive shaft outboard joint boot clamp as shown in the illustration.

  6. REMOVE REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP


    1. One touch type:


      1. A01NLB2

        Using a screwdriver, remove the rear drive shaft outboard joint boot clamp as shown in the illustration.

    2. Claw engagement type:


      1. A01NJNV

        Using needle-nose pliers, remove the rear drive shaft outboard joint boot clamp as shown in the illustration.

  7. REMOVE REAR DRIVE SHAFT OUTBOARD JOINT BOOT


    1. Remove the rear drive shaft outboard joint boot from the rear drive shaft outboard joint shaft assembly.

    2. Remove the old grease from the rear drive shaft outboard joint shaft assembly.

      Note

      Do not disassemble the outboard joint.