OIL PUMP REMOVAL


  1. PRECAUTION (w/ Air Suspension)

    CAUTION:

    Be sure to read Precaution thoroughly before service Click here.

  2. REMOVE HYBRID VEHICLE TRANSAXLE ASSEMBLY

    Tech Tips

    Click here

  3. SECURE ENGINE

  4. REMOVE NO. 1 OIL PIPE


    1. A01NJXCE07
      Text in Illustration
      *a Oil Pipe Union

      Remove the 2 oil pipe unions, gaskets and No. 1 oil pipe.

    2. Remove the oil control valve filter LH and gaskets.

  5. REMOVE OIL PIPE


    1. A01NLAEE10
      Text in Illustration
      *a Oil Pipe Union
      *b Bolt

      Remove the bolt.

    2. Remove the 2 oil pipe unions, gaskets and oil pipe.

    3. Remove the oil control valve filter RH and gaskets.

  6. REMOVE CRANKSHAFT PULLEY


    1. A01NN4YE02
      Text in Illustration
      *1 Hold
      *2 Turn

      Using SST, loosen the crankshaft pulley bolt.

      SST
      09213-70011   ( 09213-70020 )
      09330-00021
    2. A01NKBQE03
      Text in Illustration
      *1 Hold
      *2 Turn

      Using SST, remove the crankshaft pulley bolt and crankshaft pulley.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05020, 09954-05021 )

  7. REMOVE WATER INLET HOUSING


    1. A01NKT1

      Remove the 2 nuts, inlet water and thermostat.

    2. Remove the gasket.

    3. Remove the 2 stud bolts.

    4. Separate the No. 1 water by-pass hose from the inlet water housing.

    5. A01NNCAE02
      Text in Illustration
      *a Bolt
      *b Nut

      Remove the drain cock plug from the drain cock assembly.

    6. Remove the drain cock assembly from the inlet water housing.

    7. Remove the 2 bolts, nut and inlet water housing.

    8. A01NIWI

      Remove the 2 O-rings.

  8. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY


    1. A01NKHV

      Remove the 12 bolts, seal washer, cylinder head cover sub-assembly and cylinder head cover gasket.

    2. A01NKU9

      Remove the 3 gaskets.

  9. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH


    1. A01NKHV

      Remove the 12 bolts, seal washer, cylinder head cover sub-assembly and cylinder head cover gasket.

    2. A01NKU9

      Remove the 3 gaskets.

  10. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY


    1. A01NINKE03
      Text in Illustration
      *a Nut

      Remove the 16 bolts and 2 nuts.

    2. A01NMU8

      Insert the blade of an oil pan seal cutter between the oil pan sub-assembly and No. 2 oil pan sub-assembly. Cut through the applied sealer and remove the No. 2 oil pan sub-assembly.

      Note

      Be careful not to damage the contact surfaces of the oil pan sub-assembly and No. 2 oil pan sub-assembly.

    3. Using an E6 "TORX" socket wrench, remove the 2 stud bolts.

  11. REMOVE OIL STRAINER SUB-ASSEMBLY


    1. A01NK8VE04
      Text in Illustration
      *a Bolt
      *b Nut

      Remove the bolt, 2 nuts, oil strainer sub-assembly and gasket.

    2. Using an E6 "TORX" socket wrench, remove the 2 stud bolts.

  12. REMOVE OIL PAN SUB-ASSEMBLY


    1. A01NIIFE05
      Text in Illustration
      *a Nut

      Remove the 16 bolts and 2 nuts.

      Tech Tips

      Be sure to clean the bolts and stud bolts and check the threads for cracks or other damage.

    2. A01NLC7E04
      Text in Illustration
      *a Protective Tape

      Remove the oil pan sub-assembly by prying between the oil pan sub-assembly and cylinder block sub-assembly with a screwdriver.

      Note

      Be careful not to damage the contact surfaces of the cylinder block sub-assembly and oil pan sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    3. A01NKDV

      Remove the 2 O-rings.

    4. Using an E8 "TORX" socket wrench, remove the 2 stud bolts.

  13. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    1. A01NKQ1E02
      Text in Illustration
      *1 Nut

      Remove the 23 bolts and 2 nuts as shown in the illustration.

    2. A01NJCTE01
      Text in Illustration
      *1 Protective Tape

      Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.

      Note

      Be careful not to damage the contact surfaces of the cylinder head, cylinder block and chain cover.

      Tech Tips

      Tape the screwdriver tip before use.

    3. A01NL64E01

      Remove the gasket.

  14. REMOVE TIMING CHAIN COVER OIL SEAL


    1. A01NKUVE05
      Text in Illustration
      *1 Protective Tape
      *2 Wooden Block

      Using a screwdriver, pry out the oil seal.

      Tech Tips

      Tape the screwdriver tip before use.