OIL PUMP REMOVAL


  1. PRECAUTION (w/ Air Suspension)

    CAUTION:

    Be sure to read Precaution thoroughly before service Click here.

  2. REMOVE HYBRID VEHICLE TRANSAXLE ASSEMBLY

    Tech Tips

    Click here

  3. SECURE ENGINE

  4. REMOVE NO. 1 OIL PIPE


    1. A01NJXCE02
      Text in Illustration
      *1 Oil Pipe Union

      Remove the 2 oil pipe unions, gaskets and No. 1 oil pipe.

    2. Remove the oil control valve filter LH and gaskets.

  5. REMOVE OIL PIPE


    1. A01NLAEE04
      Text in Illustration
      *1 Oil Pipe Union
      *2 Bolt

      Remove the bolt.

    2. Remove the 2 oil pipe unions and oil pipe.

    3. Remove the oil control valve filter RH and gaskets.

  6. REMOVE CRANKSHAFT PULLEY


    1. A01NN4YE02
      Text in Illustration
      *1 Hold
      *2 Turn

      Using SST, loosen the crankshaft pulley bolt.

      SST
      09213-70011   ( 09213-70020 )
      09330-00021
    2. A01NKBQE03
      Text in Illustration
      *1 Hold
      *2 Turn

      Using SST, remove the crankshaft pulley bolt and crankshaft pulley.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05020, 09954-05021 )

  7. REMOVE WATER INLET HOUSING


    1. A01NKT1

      Remove the 2 nuts, inlet water and thermostat.

    2. Remove the gasket.

    3. Remove the 2 stud bolts.

    4. Separate the No. 1 water by-pass hose from the inlet water housing.

    5. A01NNCAE01
      Text in Illustration
      *1 Bolt
      *2 Nut

      Remove the drain cock plug.

    6. Remove the drain cock assembly.

    7. Remove the 2 bolts, nut and inlet water housing.

    8. A01NIWI

      Remove the 2 O-rings.

  8. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY


    1. A01NKHV

      Remove the 12 bolts, seal washer, cylinder head cover sub-assembly and cylinder head cover gasket.

    2. A01NKU9

      Remove the 3 gaskets.

  9. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH


    1. A01NJ5XE01
      Text in Illustration
      *1 Baffle Plate

      Remove the 12 bolts, seal washer, cylinder head cover sub-assembly LH and cylinder head cover gasket.

      Note

      The baffle plate is located on the back of the portion shown in the illustration. Do not damage the baffle plate when removing the cylinder head cover sub-assembly LH.

    2. A01NJET

      Remove the 3 gaskets.

  10. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY


    1. A01NINKE02
      Text in Illustration
      *1 Nut

      Remove the 16 bolts and 2 nuts.

    2. A01NMU8

      Insert the blade of the oil pan seal cutter between the oil pans. Cut through the applied sealer and remove the No. 2 oil pan sub-assembly.

      Note

      Be careful not to damage the contact surfaces of the oil pans.

    3. Using an E6 "TORX" socket wrench, remove the 2 stud bolts.

  11. REMOVE OIL STRAINER SUB-ASSEMBLY


    1. A01NK8VE03
      Text in Illustration
      *1 Bolt
      *2 Nut

      Remove the bolt, 2 nuts, oil strainer sub-assembly and gasket.

    2. Using an E6 "TORX" socket wrench, remove the 2 stud bolts.

  12. REMOVE OIL PAN SUB-ASSEMBLY


    1. A01NIIFE03
      Text in Illustration
      *1 Nut

      Remove the 16 bolts and 2 nuts.

      Tech Tips

      Be sure to clean the bolts and stud bolts and check the threads for cracks or other damage.

    2. A01NLC7E02
      Text in Illustration
      *1 Protective Tape

      Remove the oil pan sub-assembly by prying between the oil pan sub-assembly and cylinder block sub-assembly with a screwdriver.

      Note

      Be careful not to damage the contact surfaces of the cylinder block and oil pan.

      Tech Tips

      Tape the screwdriver tip before use.

    3. A01NKDV

      Remove the 2 O-rings.

    4. Using an E8 "TORX" socket wrench, remove the 2 stud bolts.

  13. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    1. A01NKQ1E02
      Text in Illustration
      *1 Nut

      Remove the 23 bolts and 2 nuts as shown in the illustration.

    2. A01NJCTE01
      Text in Illustration
      *1 Protective Tape

      Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.

      Note

      Be careful not to damage the contact surfaces of the cylinder head, cylinder block and chain cover.

      Tech Tips

      Tape the screwdriver tip before use.

    3. A01NL64E01

      Remove the gasket.

  14. REMOVE TIMING CHAIN COVER OIL SEAL


    1. A01NKUVE05
      Text in Illustration
      *1 Protective Tape
      *2 Wooden Block

      Using a screwdriver, pry out the oil seal.

      Tech Tips

      Tape the screwdriver tip before use.