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RADIATOR REMOVAL

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  1. Click here

    PRECAUTION (w/ Air Suspension)

    CAUTION:

    Be sure to read Precaution thoroughly before service (Click here).

  2. Click here

    PRECAUTION (w/ Navigation System)

    Note:

    After the power switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the power switch off, make sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) auxiliary battery terminal.

    Table 1. Waiting Time before Disconnecting Cable from Negative (-) Auxiliary Battery Terminal
    Specification Waiting Time
    w/o Telematics transceiver 60 sec.
    w/ Telematics transceiver 120 sec.
  3. Click here

    DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  4. Click here

    REMOVE NO. 1 ENGINE UNDER COVER

  5. Click here

    DRAIN COOLANT (for Engine)

    Note:

    Do not remove the radiator cap sub-assembly, cylinder block drain cock plugs or radiator drain cock plug while the engine and radiator assembly are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns. (a) Loosen the radiator drain cock plug.


    1. Loosen the radiator drain cock plug.

    2. Loosen the cylinder block drain cock plug. (for Bank 1)

    3. Loosen the cylinder block drain cock plug. (for Bank 2, w/ Cylinder Block Drain Cock Plug)

    4. A01NI5QE03

      Remove the radiator cap sub-assembly.

      Table 2. Text in Illustration
      *1 Radiator Cap Sub-assembly *2 Cylinder Block Drain Cock Plug (for Bank 1)
      *3 Cylinder Block Drain Cock Plug (for Bank 2, w/ Cylinder Block Drain Cock Plug) *4 Radiator Drain Cock Plug
      *5 Air Drain Cock Plug - -
      Tip:

      Collect the engine coolant in a container and dispose of it according to the regulations in your area.

  6. Click here

    REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A01NL7M

      Hold the front of the V-bank cover sub-assembly and raise it to disengage the 2 retainers on the front of the V-bank cover sub-assembly. Continue to raise the V-bank cover sub-assembly to disengage the 2 retainers on the rear of the V-bank cover sub-assembly and remove the V-bank cover sub-assembly.

      Note:

      Attempting to disengage both front and rear retainers at the same time may cause the V-bank cover sub-assembly to break.

  7. Click here

    REMOVE INTAKE AIR RESONATOR SUB-ASSEMBLY


    1. A01NID6

      Disconnect the 3 clamps and separate the water hose from the intake air resonator sub-assembly.

    2. Remove the 2 bolts and intake air resonator sub-assembly from the inverter with converter assembly.

  8. Click here

    REMOVE NO. 2 AIR CLEANER INLET


    1. A01NIJ9

      Remove the 2 bolts and inlet No. 2 air cleaner.

  9. Click here

    REMOVE NO. 1 AIR CLEANER INLET


    1. A01NIJF

      Disconnect the No. 1 fuel vapor feed hose from the inlet No. 1 air cleaner.

    2. Remove the bolt and inlet No. 1 air cleaner.

  10. Click here

    REMOVE NO. 3 INVERTER BRACKET


    1. A01NI95

      Disconnect the water hose clamp from the No. 3 inverter bracket.

    2. Remove the bolt, nut and No. 3 inverter bracket.

  11. Click here

    REMOVE FRONT BUMPER ASSEMBLY (for Sport Package)

    (Click here)

  12. Click here

    REMOVE FRONT BUMPER ASSEMBLY (for Standard)

    (Click here)

  13. Click here

    REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. A01NMTW

      Disconnect the radiator reserve tank hose from the radiator.

    2. A01NJ01

      Disconnect the 2 clamps and remove the bolt and radiator reserve tank from the radiator.

  14. Click here

    DISCONNECT NO. 1 RADIATOR HOSE


    1. A01NIOB

      Disconnect the No. 1 radiator hose from the radiator.

  15. Click here

    DISCONNECT NO. 2 RADIATOR HOSE


    1. A01NJ0I

      Disconnect the No. 2 radiator hose from the radiator.

  16. Click here

    REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)


    1. A01NKRX

      Disconnect the connector.

    2. Remove the 3 bolts and the millimeter wave radar sensor assembly.

  17. Click here

    REMOVE HIGH PITCHED HORN ASSEMBLY (for RHD)


    1. A01NIXM

      Disconnect the connector.

    2. Remove the bolt and high pitched horn assembly.

  18. Click here

    REMOVE LOW PITCHED HORN ASSEMBLY (for LHD)


    1. A01NJR2

      Disconnect the connector.

    2. Remove the bolt and low pitched horn assembly.

  19. Click here

    REMOVE SMOG VENTILATION SENSOR (w/ Smog Ventilation Sensor)


    1. A01NNA9

      Disconnect the connector.

    2. Remove the bolt

    3. Disengage the guide and remove the smog ventilation sensor.

  20. Click here

    REMOVE HOOD LOCK CONTROL CABLE COVER

    Tip:
    • Remove Hood Lock Control Cable Cover (for LHD) (Click here).

    • Remove Hood Lock Control Cable Cover (for RHD) (Click here).

  21. Click here

    REMOVE HOOD LOCK ASSEMBLY

    Tip:
    • Remove Hood Lock Assembly (for LHD) (Click here).

    • Remove Hood Lock Assembly (for RHD) (Click here).

  22. Click here

    REMOVE UPPER RADIATOR SUPPORT


    1. A01NMEO

      Disconnect the 3 clamps of the hood lock control cable and remove the 5 bolts and upper radiator support.

  23. Click here

    REMOVE NO. 2 RADIATOR ASSEMBLY


    1. A01NII4

      Disconnect the 3 wire harness clamps and 2 connectors.

    2. A01NJ5OE01

      Remove the 2 radiator support cushions from the radiator.

      Table 3. Text in Illustration
      *1 Radiator Support Cushion
    3. A01NL65

      Remove the 4 bolts.

    4. A01NN37

      Remove the radiator assembly and fan assembly with motor.

      Note:

      Do not apply any excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

    5. Remove the 2 lower radiator supports from the radiator.

    6. A01NIP7

      Remove the 2 bolts.

    7. A01NJYEE01

      Release the claw and pull up the fan assembly with motor from the radiator assembly to remove the fan assembly with motor.

      Table 4. Text in Illustration
      *1 Claw
      *2 Guide