RADIATOR REMOVAL


  1. PRECAUTION (w/ Air Suspension)

    CAUTION:

    Be sure to read Precaution thoroughly before service Click here.

  2. PRECAUTION (w/ Navigation System)

    Note

    After the power switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the power switch off, make sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) battery terminal.

    Waiting Time before Disconnecting Cable from Negative (-) Battery Terminal
    Specification Waiting Time
    w/o Telematics transceiver 60 sec.
    w/ Telematics transceiver 120 sec.
  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE NO. 1 ENGINE UNDER COVER

  5. DRAIN COOLANT (for Engine)

    Note

    Do not remove the radiator cap, cylinder block drain cock plugs and radiator drain cock plug while the engine and radiator are still hot. Pressurized hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug and drain the coolant.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Remove the radiator cap from the radiator assembly.

    3. Loosen the 2 cylinder block drain cock plugs.

      A01NI5QE01
      Text in Illustration
      *1 Air Drain Cock Plug *2 Radiator Cap
      *3 Cylinder Block Drain Cock Plug *4 Radiator Drain Cock Plug
  6. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A01NL7M

      Hold the front of the V-bank cover sub-assembly and raise it to disengage the 2 retainers on the front of the V-bank cover sub-assembly. Continue to raise the V-bank cover sub-assembly to disengage the 2 retainers on the rear of the V-bank cover sub-assembly and remove the V-bank cover sub-assembly.

      Note

      Attempting to disengage both front and rear retainers at the same time may cause the V-bank cover sub-assembly to break.

  7. REMOVE INTAKE AIR RESONATOR SUB-ASSEMBLY


    1. A01NID6

      Remove the 3 clamps and Disconnect the water hose from the intake air resonator sub-assembly.

    2. Remove the 2 bolts and intake air resonator sub-assembly from the inverter with converter assembly.

  8. REMOVE NO. 2 AIR CLEANER INLET


    1. A01NIJ9

      Remove the 2 bolts and inlet No. 2 air cleaner.

  9. REMOVE NO. 1 AIR CLEANER INLET


    1. A01NIJF

      Disconnect the No. 1 fuel vapor feed hose from the inlet No. 1 air cleaner.

    2. Remove the bolt and inlet No. 1 air cleaner.

  10. REMOVE NO. 3 INVERTER BRACKET


    1. A01NI95

      Disconnect the water hose clamp from the No. 3 inverter bracket.

    2. Remove the bolt, nut and No. 3 inverter bracket.

  11. REMOVE FRONT BUMPER ASSEMBLY (for Sport Package)

    Click here

  12. REMOVE FRONT BUMPER ASSEMBLY (for Standard)

    Click here

  13. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. A01NMTW

      Disconnect the radiator reserve tank hose from the radiator.

    2. A01NJ01

      Disconnect the 2 clamps and remove the bolt and radiator reserve tank from the radiator.

  14. DISCONNECT NO. 1 RADIATOR HOSE


    1. A01NIOB

      Disconnect the No. 1 radiator hose from the radiator.

  15. DISCONNECT NO. 2 RADIATOR HOSE


    1. A01NJ0I

      Disconnect the No. 2 radiator hose from the radiator.

  16. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)


    1. A01NKRX

      Disconnect the connector.

    2. Remove the 3 bolts and the millimeter wave radar sensor assembly.

  17. REMOVE HIGH PITCHED HORN ASSEMBLY (for RHD)


    1. A01NIXM

      Disconnect the connector.

    2. Remove the bolt and high pitched horn assembly.

  18. REMOVE LOW PITCHED HORN ASSEMBLY (for LHD)


    1. A01NJR2

      Disconnect the connector.

    2. Remove the bolt and low pitched horn assembly.

  19. REMOVE SMOG VENTILATION SENSOR (w/ Smog Ventilation Sensor)


    1. A01NNA9

      Disconnect the connector.

    2. Remove the bolt

    3. Disengage the guide and remove the smog ventilation sensor.

  20. REMOVE HOOD LOCK CONTROL CABLE COVER

    Tech Tips


    • Remove Hood Lock Control Cable Cover (for LHD) Click here.

    • Remove Hood Lock Control Cable Cover (for RHD) Click here.

  21. REMOVE HOOD LOCK ASSEMBLY

    Tech Tips


  22. REMOVE UPPER RADIATOR SUPPORT


    1. A01NMEO

      Disconnect the 3 clamps of the hood lock control cable and remove the 5 bolts and upper radiator support.

  23. REMOVE NO. 2 RADIATOR ASSEMBLY


    1. A01NII4

      Disconnect the 3 wire harness clamps and 2 connectors.

    2. A01NJ5OE01
      Text in Illustration
      *1 Radiator Support Cushion

      Remove the 2 radiator support cushions from the radiator.

    3. A01NL65

      Remove the 4 bolts.

    4. A01NN37

      Remove the radiator assembly and fan assembly with motor.

      Note

      Do not apply any excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

    5. Remove the 2 lower radiator supports from the radiator.

    6. A01NIP7

      Remove the 2 bolts.

    7. A01NJYEE01
      Text in Illustration
      *1 Claw
      *2 Guide

      Release the claw and pull up the fan assembly with motor from the radiator assembly to remove the fan assembly with motor.