WATER PUMP REMOVAL


  1. PRECAUTION (w/ Air Suspension)

    CAUTION:

    Be sure to read Precaution thoroughly before service Click here.

  2. REMOVE HYBRID VEHICLE TRANSAXLE ASSEMBLY

    Tech Tips

    Click here

  3. INSTALL ENGINE ON ENGINE STAND


    1. Install the engine onto an engine stand with the bolts.

  4. REMOVE ENGINE HANGER


    1. A01NL1FE13
      Text in Illustration
      *1 No. 1 Engine Hanger
      *2 No. 2 Engine Hanger

      Remove the 4 bolts and 2 engine hangers.

  5. REMOVE NO. 1 FRONT ENGINE MOUNTING BRACKET LH


    1. A01NKLX

      Remove the 6 bolts and front No. 1 engine mounting bracket LH.

    2. Using an E8 "TORX" socket wrench, remove the 2 stud bolts.

  6. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01NKI8

      Remove the 5 bolts and V-ribbed belt tensioner assembly.

  7. REMOVE WATER INLET HOUSING


    1. A01NKT1

      Remove the 2 nuts, inlet water and thermostat.

    2. Remove the gasket.

    3. Remove the 2 stud bolts.

    4. Separate the No. 1 water by-pass hose from the inlet water housing.

    5. A01NNCAE01
      Text in Illustration
      *1 Bolt
      *2 Nut

      Remove the drain cock plug.

    6. Remove the drain cock assembly.

    7. Remove the 2 bolts, nut and inlet water housing.

    8. A01NIWI

      Remove the 2 O-rings.

  8. REMOVE WATER PUMP PULLEY


    1. A01NIKOE01

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    2. Remove the 4 bolts and water pump pulley.

  9. REMOVE ENGINE WATER PUMP ASSEMBLY


    1. A01NMH7

      Remove the 16 bolts, engine water pump assembly and water pump gasket.