EXHAUST MANIFOLD REMOVAL


  1. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY


    1. Remove the windshield wiper motor and link assembly Click here.

  2. REMOVE FRONT SHOCK ABSORBER CAP LH (w/ Air Suspension)


    1. A01NN8K

      Remove the 3 nuts and front shock absorber cap.

  3. REMOVE FRONT SHOCK ABSORBER CAP RH (w/ Air Suspension)

    Tech Tips

    Use the same procedure for the LH side and RH side.

  4. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY


    1. A01NLF6

      Disconnect the connector (w/ Windshield Deicer).

    2. Disengage the grommet and clamp, and separate the wire harness.

    3. A01NK8L

      Remove the 6 nuts, 4 bolts and outer cowl top panel sub-assembly.

  5. REMOVE NO. 2 RADIATOR ASSEMBLY


    1. Remove the No. 2 radiator assembly Click here.

  6. REMOVE FRONT FLOOR COVER LH


    1. A01NKA6E01
      Text in Illustration
      *1 Bolt
      *2 Screw

      Remove the clip (A).

    2. Disconnect the 2 clips (B).

    3. Remove the 2 screws, 4 bolts and front floor cover LH.

  7. REMOVE FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY


    1. A01NLVO

      Disconnect the 2 clamps and oxygen sensor connector (for Bank 1 Sensor 2).

    2. A01NIL1

      Remove the 4 bolts, 2 nuts, 2 compression springs and No. 3 exhaust pipe sub-assembly.

    3. Remove the 3 gaskets from the No. 3 exhaust pipe sub-assembly.

  8. REMOVE MANIFOLD STAY


    1. A01NLBI

      Remove the bolt, nut and manifold stay.

  9. REMOVE NO. 1 EGR PIPE (w/ EGR System)


    1. A01NKRT

      Remove the bolt, 4 nuts, No. 1 EGR pipe and 2 gaskets.

  10. REMOVE EGR HOLE COVER PLATE (w/o EGR System)


    1. A01NJN4

      Remove the 2 nuts, EGR hole cover plate and gasket.

  11. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A01NKFD

      Disconnect the 2 clamps and air fuel ratio sensor connector (for Bank 1 Sensor 1).

    2. A01NK6W

      Using a 12 mm deep socket wrench, remove the 6 nuts and exhaust manifold sub-assembly RH.

  12. REMOVE EXHAUST MANIFOLD TO HEAD GASKET


    1. A01NJULE01

      Remove the exhaust manifold to head gasket from the cylinder head sub-assembly.

  13. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)

    Tech Tips

    Use the same procedure for bank 1 and bank 2.

    SST
    09224-00010

  14. REMOVE FRONT EXHAUST PIPE ASSEMBLY


    1. A01NK7A

      Disconnect the 2 clamps and No. 2 oxygen sensor connector (for Bank 2 Sensor 2).

    2. A01NLY4E01

      Loosen the bolt (A).

    3. Remove the 2 bolts (B), 2 nuts and front exhaust pipe assembly.

    4. Remove the gasket from the front exhaust pipe assembly.

  15. REMOVE NO. 2 MANIFOLD STAY


    1. A01NMNY

      Remove the bolt, nut and No. 2 manifold stay.

  16. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Remove the engine oil level dipstick.

    2. A01NJEY

      Remove the bolt and No. 2 engine oil level dipstick guide.

    3. A01NJ6G

      Remove the O-ring from the No. 2 engine oil level dipstick guide.

  17. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01NMZK

      Disconnect the air fuel ratio sensor connector (for Bank 2 Sensor 1).

    2. Disconnect the sensor wire from the radiator pipe clamp.

    3. A01NKQ9

      Remove the 3 bolts and No. 2 exhaust manifold heat insulator.

  18. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. A01NKCY

      Using a 12 mm deep socket wrench, remove the 6 nuts and exhaust manifold sub-assembly LH.

  19. REMOVE EXHAUST MANIFOLD TO HEAD GASKET LH


    1. A01NK07E01

      Remove the exhaust manifold to head gasket LH from the cylinder head sub-assembly.

  20. REMOVE NO. 2 AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)


    1. A01NM1LE01

      Using SST, remove the air fuel ratio sensor from the exhaust manifold LH.

      SST
      09224-00010