EGR COOLER REMOVAL


  1. REMOVE AIR CLEANER ASSEMBLY WITH HOSE


    1. Remove the air cleaner assembly with hose Click here.

  2. REMOVE INTAKE AIR SURGE TANK ASSEMBLY


    1. A01NL6X

      Disconnect the throttle body assembly connector and wire harness clamp.

    2. A01NLHF

      Disconnect the fuel vapor feed hose.

    3. A01NLNY

      Disconnect the 2 water by-pass hoses.

    4. A01NI9Z

      Disconnect the 5 clamps and separate the main wire.

    5. A01NMP3

      Disconnect the ventilation hose.

    6. A01NM5B

      Disconnect the connector from the manifold absolute pressure sensor.

    7. A01NJD4

      Remove the bolt and separate the No. 1 surge tank stay from the intake air surge tank assembly.

    8. Remove the bolt and separate the throttle body bracket from the intake air surge tank assembly.

    9. A01NKFU

      Remove the 2 nuts from the intake air surge tank assembly.

    10. Using a 5 mm socket hexagon wrench, remove the 4 bolts.

    11. A01NLFD

      Remove the intake air surge tank assembly and 3 air surge tank to intake manifold gaskets.

  3. REMOVE NO. 2 EGR PIPE


    1. A01NI88

      Remove the 2 nuts, 2 bolts, No. 2 EGR pipe and 2 gaskets.

  4. REMOVE EGR COOLER ASSEMBLY



      1. A01NIUO

        Disconnect the 2 water hoses.

      2. Remove the 4 nuts, EGR cooler assembly and gasket.