ENGINE UNIT REMOVAL


  1. INSTALL ENGINE ON ENGINE STAND


    1. Install the engine onto an engine stand with the bolts.

  2. REMOVE ENGINE HANGERS


    1. A01NL1FE13
      Text in Illustration
      *1 No. 1 Engine Hanger
      *2 No. 2 Engine Hanger

      Remove the 4 bolts and 2 engine hangers.

  3. REMOVE INTAKE AIR SURGE TANK ASSEMBLY


    1. A01NL6X

      Disconnect the throttle body assembly connector and wire harness clamp.

    2. A01NLHF

      Disconnect the fuel vapor feed hose.

    3. A01NLNY

      Disconnect the 2 water by-pass hoses.

    4. A01NI9Z

      Disconnect the 5 clamps and separate the main wire.

    5. A01NMP3

      Disconnect the ventilation hose.

    6. A01NM5B

      Disconnect the connector from the manifold absolute pressure sensor.

    7. A01NJD4

      Remove the bolt and separate the No. 1 surge tank stay from the intake air surge tank assembly.

    8. Remove the bolt and separate the throttle body bracket from the intake air surge tank assembly.

    9. A01NKFU

      Remove the 2 nuts from the intake air surge tank assembly.

    10. Using a 5 mm socket hexagon wrench, remove the 4 bolts.

    11. A01NLFD

      Remove the intake air surge tank assembly and 3 air surge tank to intake manifold gaskets.

  4. REMOVE THROTTLE BODY BRACKET


    1. A01NJVB

      Remove the bolt and throttle body bracket.

  5. REMOVE NO. 2 EGR PIPE (w/ EGR System)


    1. A01NI88

      Remove the 2 nuts, 2 bolts, No. 2 EGR pipe and 2 gaskets.

  6. REMOVE EGR COOLER ASSEMBLY (w/ EGR System)



      1. A01NIUO

        Disconnect the 2 water hoses.

      2. Remove the 4 nuts, EGR cooler assembly and gasket.

  7. REMOVE NO. 1 EGR PIPE (w/ EGR System)


    1. A01NKRT

      Remove the bolt, 4 nuts, No. 1 EGR pipe and 2 gaskets.

  8. REMOVE NO. 1 EGR COOLER BRACKET (w/ EGR System)


    1. A01NN16

      Remove the 3 bolts and No. 1 EGR cooler bracket.

  9. REMOVE EGR DELIVERY CHAMBER


    1. A01NJGE

      Disconnect the 2 water hoses and connector (w/ EGR System).

    2. A01NJDUE01
      Text in Illustration
      *A w/ EGR System
      *B w/o EGR System

      Remove the EGR delivery chamber.

    3. A01NMF8

      Remove the No. 2 intake manifold gasket.

  10. REMOVE NO. 1 SURGE TANK STAY


    1. A01NLTG

      Remove the bolt and No. 1 surge tank stay.

  11. REMOVE IGNITION COIL ASSEMBLY


    1. A01NJQ9E01

      Disconnect the 6 ignition coil connectors.

    2. Remove the 6 bolts and 6 ignition coils.

  12. REMOVE NO. 2 ENGINE MOUNTING STAY RH


    1. A01NIQU

      Remove the bolt and No. 2 engine mounting stay RH.

  13. REMOVE INTAKE MANIFOLD


    1. A01NNEE

      Uniformly loosen and remove the 6 bolts and 4 nuts.

    2. Remove the intake manifold and 2 gaskets.

  14. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A01NI8N

      Uniformly loosen and remove the 6 nuts.

    2. Remove the exhaust manifold sub-assembly RH and gasket.

  15. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Remove the engine oil level dipstick.

    2. A01NJEY

      Remove the bolt and No. 2 engine oil level dipstick guide.

    3. A01NJ6G

      Remove the O-ring from the No. 2 engine oil level dipstick guide.

  16. REMOVE NO. 2 MANIFOLD STAY


    1. A01NMNY

      Remove the bolt, nut and No. 2 manifold stay.

  17. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01NMZK

      Disconnect the air fuel ratio sensor connector (for Bank 2 Sensor 1).

    2. Disconnect the sensor wire from the radiator pipe clamp.

    3. A01NKQ9

      Remove the 3 bolts and No. 2 exhaust manifold heat insulator.

  18. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. A01NKCY

      Uniformly loosen and remove the 6 nuts.

    2. Remove the exhaust manifold sub-assembly LH and gasket.

  19. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01NKI8

      Remove the 5 bolts and V-ribbed belt tensioner assembly.

  20. REMOVE NO. 2 TIMING GEAR COVER


    1. A01NL08

      Remove the 2 bolts and No. 2 timing gear cover.

  21. REMOVE WATER PUMP PULLEY


    1. A01NIKOE01

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    2. Remove the 4 bolts and water pump pulley.

  22. REMOVE RADIO SETTING CONDENSER


    1. A01NK3C

      Remove the 2 bolts and 2 radio setting condensers.

  23. REMOVE NO. 1 VACUUM SWITCHING VALVE


    1. A01NL9T

      Remove the bolt and No. 1 vacuum switching valve.

  24. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY


    1. A01NLML

      Using a 24 mm deep socket wrench, remove the engine oil pressure switch assembly.

  25. REMOVE SENSOR WIRE


    1. A01NI6J

      Disconnect the 2 knock control sensor connectors and knock control sensor wire connector.

    2. Disconnect the 2 clamps and remove the knock control sensor wire from the engine assembly.

  26. REMOVE KNOCK CONTROL SENSOR


    1. A01NLVS

      Disconnect the 2 knock control sensor connectors.

    2. Remove the 2 bolts and 2 knock control sensors.

  27. REMOVE ENGINE COOLANT TEMPERATURE SENSOR


    1. A01NN7HE01
      Text in Illustration
      *1 Gasket

      Disconnect the engine coolant temperature sensor connector.

    2. Remove the engine coolant temperature sensor and gasket.

  28. REMOVE ENGINE OIL LEVEL SENSOR


    1. A01NKJI

      Remove the 4 bolts and engine oil level sensor.