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BATTERY PLUG REMOVAL

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  1. Click here

    PRECAUTION

    Tip:

    Click here.

  2. Click here

    READ OUTPUT DTC


    1. Check for DTCs (Click here).

      Note:

      Check for DTCs and confirm that P0AA6 (High voltage insulation is unusual) is not output before doing removal or installation inside the battery. If the DTC is output, perform troubleshooting first.

  3. Click here

    DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  4. Click here

    REMOVE BATTERY SERVICE HOLE COVER


    1. A01NLK4

      Disengage the 2 clips and 2 guides, and remove the battery service hole cover.

      Tip:

      Because these are 2-piece clips, one side will remain in the bracket when they are being removed.

  5. Click here

    REMOVE SERVICE PLUG GRIP

    CAUTION:

    • Remove the service plug grip to interrupt a high voltage circuit at the time of the check.

    • Keep the removed service plug grip in your pocket to prevent other technicians from accidentally reconnecting it while you are servicing the vehicle.

    • All the high voltage wiring connectors are orange colored.


    1. A01NJ0X

      Wear insulated gloves. Remove the service plug grip after sliding the lever of the service plug grip.

      CAUTION:

      • Keep the removed service plug grip in your pocket to prevent other technicians from accidentally reconnecting it while you are servicing the vehicle.

      • After disconnecting the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals.

      Tip:

      Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.

  6. Click here

    REMOVE BATTERY COVER SUB-ASSEMBLY

    Tip:

    Click here.

  7. Click here

    REMOVE ELECTRIC VEHICLE BATTERY PLUG ASSEMBLY

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.

    Note:

    • Insulate the removed terminals with insulating tape.

    • Insulate the tool with insulating tape.

    • Do not use a universal joint. Using a universal joint may cause the socket extension to drop and create a short circuit.


    1. A01NJA2

      Disconnect the connector and remove the 2 nuts.

    2. A01NKHE

      Disconnect the connector, and remove the bolt and electric vehicle battery plug.