CAMSHAFT OIL CONTROL VALVE INSTALLATION


  1. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Bank 1)


    1. A01NMXPE01
      Text in Illustration
      *1 New O-ring

      Apply a light coat of engine oil to a new O-ring and install it to the camshaft timing oil control valve assembly.

    2. A01NK8B

      Install the camshaft timing oil control valve assembly with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Make sure that the O-ring is not cracked or does not jump out of position during installation.

    3. Connect the camshaft timing oil control valve assembly connector.

  2. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Bank 2)


    1. A01NMXPE01
      Text in Illustration
      *1 New O-ring

      Apply a light coat of engine oil to a new O-ring and install it to the camshaft timing oil control valve assembly.

    2. A01NKP1

      Install the camshaft timing oil control valve assembly with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Make sure that the O-ring is not cracked or does not jump out of position during installation.

    3. Connect the camshaft timing oil control valve assembly connector.

  3. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

    NOTICE
    DO NOT apply oil to the bolts listed below:
    Tightening Part
    Surge Tank and Intake Manifold
    No. 1 Surge Tank Stay and Surge Tank
    Throttle Body Bracket and Surge Tank

    1. A01NLFD

      Install 3 new air surge tank to intake manifold gaskets to the intake air surge tank.

    2. A01NKFUE01
      Text in Illustration
      *1 Bolt
      *2 Nut

      Using a 5 mm hexagon socket wrench, install the intake air surge tank assembly with the 4 bolts and 2 nuts.

      Torque:
      Bolt
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }
      Nut
      16 N*m  { 163 kgf*cm, 12 ft.*lbf }
    3. A01NJD4

      Install the throttle body bracket and No. 1 surge tank stay with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    4. A01NM5B

      Connect the connector to the manifold absolute pressure sensor.

    5. A01NMP3

      Connect the ventilation hose.

    6. A01NI9Z

      Install the 5 clamps and connect the main wire to the body.

    7. A01NLNY

      Connect the 2 water by-pass hoses to the throttle body assembly.

    8. A01NLHF

      Connect the fuel vapor feed hose.

    9. A01NL6X

      Connect the throttle body assembly connector and wire harness clamp to the throttle body assembly.

  4. INSTALL AIR CLEANER ASSEMBLY WITH HOSE


    1. A01NM5Q

      Connect the air cleaner hose to the throttle body with the hose clamp.

    2. Connect the ventilation hose.

    3. A01NMEJE01
      Text in Illustration
      *1 Tab
      *2 Hole

      Insert the tab of the air cleaner assembly into the hole of the vehicle body as shown in the illustration.

    4. A01NMYJ

      Install the air cleaner assembly with the 2 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    5. A01NNBD

      Install the fuel vapor feed hose to the 2 hose clamps.

    6. Connect the mass air flow meter connector and wire harness clamp.

  5. ADD ENGINE COOLANT


    1. Tighten the radiator drain cock plug by hand.

    2. Tighten the cylinder block drain cock plug. (for Bank 1)

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    3. Tighten the cylinder block drain cock plug. (for Bank 2, w/ Cylinder Block Drain Cock Plug)

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    4. Loosen the air drain cock plug on the water inlet housing.

    5. Add engine coolant to the radiator inlet opening until engine coolant overflows from the air drain cock hole. Then tighten the air drain cock plug to the water inlet housing.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    6. Slowly fill the radiator assembly with engine coolant.

      Standard Capacity
      Item Capacity
      Engine coolant 11.7 liters (12.4 US qts, 10.2 lmp. qts)

      Note

      Never use water as a substitute for engine coolant.

      Tech Tips

      TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids).

    7. Remove the reserve tank cap.

    8. A01NIBXE03
      Text in Illustration
      *a Full Line

      Slowly pour engine coolant into the radiator reserve tank assembly until it reaches the full line.

    9. Squeeze the No. 1 radiator hose and No. 2 radiator hose several times by hand, and then check the level of the engine coolant.

      If the engine coolant level is low, add engine coolant.

    10. Install the radiator cap sub-assembly and reserve tank cap.

    11. Bleed air from the cooling system.


      1. Put the engine in inspection mode Click here.

      2. Warm up the engine until the thermostat opens. While the thermostat is open, circulate the engine coolant for several minutes.

        Tech Tips

        The thermostat open timing can be confirmed by squeezing the No. 2 radiator hose by hand, and sensing vibrations when the engine coolant starts to flow inside the No. 2 radiator hose.

      3. Maintain the engine speed at 2500 rpm.

      4. Squeeze the No. 1 radiator hose and No. 2 radiator hose several times by hand to bleed air.

        CAUTION:

        When squeezing the No. 1 radiator hose and No. 2 radiator hose:


        • Wear protective gloves.

        • Be careful as the No. 1 radiator hose and No. 2 radiator hose are hot.

        • Keep your hands away from the fan and No. 2 fan.

        Note


        • If the coolant temperature gauge indicates an excessive temperature, turn off the engine and let it cool.

        • Make sure that the radiator reserve tank assembly still has some engine coolant in it.

        • If the radiator reserve tank assembly does not have enough engine coolant, the engine may overheat or be seriously damaged.

        • If the radiator reserve tank assembly does not have enough engine coolant, perform the following: 1) stop the engine, 2) wait until the engine coolant has cooled down, and 3) add engine coolant until the radiator reserve tank assembly is filled to the full line.

    12. Stop the engine, and wait until the engine coolant cools down.

    13. Add engine coolant to the full line on the radiator reserve tank assembly.

  6. INSPECT FOR COOLANT LEAK (for Engine)

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized hot engine coolant and steam may be released and cause serious burns.

    Note

    Before performing each inspection, turn the A/C switch off.


    1. Remove the radiator cap.

    2. A01NIZA

      Fill the radiator with coolant and attach a radiator cap tester.

    3. Put the engine in inspection mode Click here.

    4. Warm up the engine.

    5. Using the radiator cap tester, increase the pressure inside the radiator to 118 kPa (1.2 kgf/cm2, 17 psi), and check that the pressure does not drop.

      If the pressure drops, check the hoses, radiator, exhaust center pipe assembly and the heater hose around the water temperature switch and engine water pump for leaks. If no external leaks are found, check the heater core, cylinder block and cylinder head.

    6. Remove the radiator cap tester.

    7. Install the radiator cap.

  7. INSPECT FOR OIL LEAK


    1. Start the engine, and check that there are no oil leaks.

  8. INSTALL NO. 1 AIR CLEANER INLET


    1. A01NIJF

      Install the inlet No. 1 air cleaner with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Connect the No. 1 fuel vapor feed hose to the inlet No. 1 air cleaner.

  9. INSTALL NO. 2 AIR CLEANER INLET


    1. A01NIJ9

      Install the inlet No. 2 air cleaner with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  10. INSTALL INTAKE AIR RESONATOR SUB-ASSEMBLY


    1. A01NID6

      Install the intake air resonator sub-assembly to the inverter with converter assembly with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Install the water hose with the 3 clamps to the intake air resonator sub-assembly.

  11. INSTALL V-BANK COVER SUB-ASSEMBLY


    1. A01NL7M

      Engage the 4 retainers and install the V-bank cover sub-assembly.

  12. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)


    1. A01NK8LE01

      Install the outer cowl top panel sub-assembly with the 4 bolts, 4 nuts*1 and 2 nuts*2.

      Torque:
      Nut*1
      85 N*m  { 867 kgf*cm, 63 ft.*lbf }
      Nut*2
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
      Bolt
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    2. A01NLF6

      Engage the grommet and clamp.

    3. Connect the connector (w/ Windshield Deicer).

  13. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)


    1. A01NMSUE01

      Install the outer cowl top panel sub-assembly with the 4 bolts, 4 nuts*1 and 2 nuts*2.

      Torque:
      Nut*1
      85 N*m  { 867 kgf*cm, 63 ft.*lbf }
      Nut*2
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
      Bolt
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    2. A01NJD8

      Engage the grommet.

    3. Connect the connector (w/ Windshield Deicer).

  14. INSTALL FRONT SHOCK ABSORBER CAP (w/ Air Suspension)


    1. A01NN8K

      Install the front shock absorber cap with the 3 nuts.

      Torque:
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

  15. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY


    1. Install the windshield wiper motor and link assembly Click here.

  16. INSTALL NO. 1 ENGINE UNDER COVER