DC / DC CONVERTER INSTALLATION


  1. INSTALL POWER STEERING CONVERTER ASSEMBLY (w/o Active Stabilizer System)

    CAUTION:

    Wear insulated gloves during this procedure.


    1. A01NKPD

      Install the power steering converter assembly with the 3 bolts.

      Torque:
      12 N*m  { 117 kgf*cm, 8 ft.*lbf }

      CAUTION:


      • Wear insulated gloves during this procedure.

      • Wrap insulating tape around the terminals of the removed high-voltage cables and connectors to insulate them.

    2. A01NLN2E01
      Text in Illustration
      *1 High-voltage Cable

      Connect each connector and install the 2 clamps to the power steering converter assembly.

    3. Install the high-voltage cables to the power steering converter assembly with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    4. Check that the high-voltage cables are securely connected to the power steering converter assembly.

      Note

      Ensure that the connectors are securely connected.

  2. INSTALL POWER STEERING CONVERTER ASSEMBLY (w/ Active Stabilizer System)

    CAUTION:

    Wear insulated gloves during this procedure.


    1. A01NJMG

      Install the power steering converter assembly with the 3 bolts.

      Torque:
      12 N*m  { 117 kgf*cm, 8 ft.*lbf }

      CAUTION:


      • Wear insulated gloves during this procedure.

      • Wrap insulating tape around the terminals of the removed high-voltage cables and connectors to insulate them.

    2. A01NN1TE01
      Text in Illustration
      *1 High-voltage Cable

      Connect each connector and install the 2 clamps to the power steering converter assembly.

    3. Install the high-voltage cables to the power steering converter assembly with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    4. Check that the high-voltage cables are securely connected to the power steering converter assembly.

      Note

      Ensure that the connectors are securely connected.

  3. INSTALL NO. 1 POWER STEERING BRACKET


    1. A01NMYIE01

      Install the No. 1 power steering bracket with the 3 nuts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

    2. Install the wire harness clamp to the No. 1 power steering bracket.

    3. Return the floor carpet to its original position.

  4. CONNECT FRONT SEAT OUTER BELT ASSEMBLY LH


    1. A01NIAG

      Install the floor end of the front seat outer belt assembly with the bolt.

      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }

    2. Check if the ELR locks.

      Note

      The check should be performed with the outer belt assembly installed.


      1. With the belt assembly installed, check that the belt locks when it is pulled out quickly.

  5. INSTALL LOWER CENTER PILLAR GARNISH LH


    1. A01NJUV

      Engage the 2 claws and the 5 clips to install the lower center pillar garnish LH.

  6. INSTALL REAR DOOR SCUFF PLATE LH


    1. A01NIFR

      Engage the 3 clips, guide and 6 claws, and install the rear door scuff plate LH.

  7. CONNECT FRONT SEAT OUTER BELT ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and the LH side.

  8. INSTALL LOWER CENTER PILLAR GARNISH RH

    Tech Tips

    Use the same procedure for the RH side and the LH side.

  9. INSTALL REAR DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure for the RH side and the LH side.

  10. INSTALL INSTRUMENT PANEL GARNISH RH (w/o Airbag Cut Off Switch)

    Tech Tips

    Use the same procedure as for the LH side.

  11. INSTALL INSTRUMENT PANEL GARNISH RH (w/ Airbag Cut Off Switch)


    1. Connect the connector.

    2. A01NM3A

      Engage the 6 clips to install the instrument panel garnish RH.

  12. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY


    1. Connect the connector.

    2. A01NLUH

      Engage the 2 guides and 4 claw to install the No. 2 instrument panel under cover sub-assembly.

  13. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side Click here.

  14. INSTALL FRONT DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure as for the LH side Click here.

  15. INSTALL CONSOLE BOX (for LHD)


    1. A01NJ3FE01
      Text in Illustration
      *1 Clamp
      *2 Guide

      Engage the 3 guides as shown in the illustration.

    2. Engage the 2 clamps.

    3. Install the 3 clips.

    4. Install the console box with the 5 screws <D>.

  16. INSTALL CONSOLE BOX (for RHD)


    1. A01NM8NE01
      Text in Illustration
      *1 Clamp
      *2 Guide

      Engage the 3 guides as shown in the illustration.

    2. Engage the 2 clamps.

    3. Install the 2 clips.

    4. Install the console box with the 5 screws <D>.

  17. INSTALL FRONT CONSOLE BOX COVER


    1. A01NLC6

      Connect the connector.

    2. Engage the 5 guides and 2 clips, and install the front console box cover.

  18. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL


    1. A01NMLC

      Engage the 7 clips to install the lower instrument panel finish panel as shown in the illustration.

  19. INSTALL INSTRUMENT PANEL FINISH PANEL


    1. A01NILC

      Engage the 2 guides, claw and 2 clips to install the instrument panel finish panel as shown in the illustration.

  20. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY


    1. Connect each connector.

    2. Engage the 8 clips and 2 guides.

    3. Install the lower instrument panel finish panel sub-assembly with the 2 screws <D>.

    4. A01NMBT

      Engage the 2 claws to close the cover as shown in the illustration.

  21. INSTALL NO. 1 SWITCH HOLE BASE


    1. Connect each connector.

    2. A01NLSK

      Engage the 4 claws and 2 guides to install the No. 1 switch hole base.

  22. INSTALL INSTRUMENT PANEL GARNISH LH


    1. A01NI52

      Engage the 6 clips to install the instrument panel garnish LH.

  23. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for LHD)


    1. Engage each clamp.

    2. Connect each connector.

    3. A01NN6J

      Engage the claw and 2 guides.

    4. Install the No. 1 instrument panel under cover sub- assembly with the 2 screws <D>.

  24. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for RHD)


    1. Engage each clamp.

    2. Connect each connector.

    3. A01NJ6F

      Engage the claw and 2 guides.

    4. Install the No. 1 instrument panel under cover sub- assembly with the 2 screws <D>.

  25. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH


    1. A01NK5N

      Engage the 2 clips to install the cowl side trim sub-assembly LH.

    2. Install the clip.

  26. INSTALL FRONT DOOR SCUFF PLATE LH


    1. w/ Illumination:


      1. Connect the connector.

    2. A01NJ04

      Engage the 4 clips, guide and 7 claws, and install the front door scuff plate LH.

  27. INSTALL REAR CONSOLE BOX ASSEMBLY

    Click here

  28. INSTALL FRONT SEAT ASSEMBLY LH

    Tech Tips

    Refer to the instructions for Installation of the front seat assembly Click here.

  29. INSTALL FRONT SEAT ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  30. INSTALL SERVICE PLUG GRIP

    Tech Tips

    Refer to the instructions for Installation of the service plug grip Click here.

  31. INSPECT SUSPENSION CONTROL SYSTEM (w/ Air Suspension)

    Click here

  32. INSPECT SRS WARNING LIGHT

    Click here