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PARKING BRAKE PEDAL (for LHD) INSTALLATION

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  1. Click here

    INSTALL PARKING BRAKE CONTROL PEDAL ASSEMBLY


    1. A01NIJ0

      Install the parking brake control pedal assembly with the 3 nuts.

      21 N*m 214 kgf*cm 15 ft.*lbf
    2. A01NN0U

      Engage the 2 clamps to install the wire harness clamp.

    3. A01NICM

      Connect the parking brake switch connector.

    4. A01NKJQ

      Insert the No. 1 parking brake cable assembly toward the outside of the cabin.

    5. A01NLEK

      Install the No. 1 parking brake cable assembly with the 2 bolts and 2 nuts.

      Bolt
      8.5 N*m 87 kgf*cm 75 in.*lbf
      Nut
      6.0 N*m 61 kgf*cm 53 in.*lbf

    6. Install the clamp.

    7. A01NKQ7E02

      Temporarily install the lock nut.

      Table 1. Text in Illustration
      *1 Lock Nut
      Tip:

      After adjusting parking brake pedal travel, tighten the lock nut.

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    INSTALL INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY


    1. Connect the connectors to the back of the instrument panel junction block assembly.

    2. A01NLC5

      Install the instrument panel junction block assembly with the 2 nuts.

      8.0 N*m 82 kgf*cm 71 in.*lbf

    3. Connect the connectors to the instrument panel junction block assembly.

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    INSTALL PARKING BRAKE EQUALIZER


    1. A01NLRG

      Install the parking brake equalizer to the No. 1 parking brake cable assembly as shown in the illustration.

    2. A01NKHD

      Slide the rubber boot back as shown in the illustration.

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    CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A01NLJA

      Connect the No. 3 parking brake cable assembly to the parking brake equalizer.

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    CONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY

    Tip:

    Perform the same procedure as for the No. 3 parking brake cable assembly.

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    INSTALL REAR ENGINE SERVICE COVER ASSEMBLY


    1. A01NK1F

      Install the rear engine service cover assembly with the 2 bolts.

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    INSTALL CENTER FRONT FLOOR COVER


    1. A01NJ8M

      Engage the 3 clips to install the center front floor cover.

    2. A01NIV6

      Install the 7 bolts and 2 screws.

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    INSTALL FRONT FLOOR FOOTREST


    1. A01NN9J

      Engage the 2 clips to install the front floor footrest.

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    INSTALL REAR NO. 1 AIR DUCT


    1. A01NIGI

      Install the rear No. 1 air duct.

    2. Engage the wire harness clamp.

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    INSTALL REAR NO. 2 AIR DUCT


    1. A01NNFN

      Install the rear No. 2 air duct with the clip.

    2. Install the floor carpet.

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    INSTALL CONSOLE BOX


    1. A01NJ3FE01

      Engage the 3 guides as shown in the illustration.

      Table 2. Text in Illustration
      *1 Clamp
      *2 Guide

    2. Engage the 2 clamps.

    3. Install the 3 clips.

    4. Install the console box with the 5 screws <D>.

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    INSTALL FRONT CONSOLE BOX COVER


    1. A01NLC6

      Connect the connector.

    2. Engage the 5 guides and 2 clips, and install the front console box cover.

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    INSTALL INSTRUMENT PANEL FINISH PANEL


    1. A01NILC

      Engage the 2 guides, claw and 2 clips to install the instrument panel finish panel as shown in the illustration.

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    INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY

    Tip:

    Refer to the instructions for Installation of the driver side knee airbag assembly (Click here).

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    INSTALL REAR CONSOLE BOX ASSEMBLY

    Tip:

    Refer to the instructions for Installation of the rear console box assembly (Click here).

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    INSTALL FRONT SEAT ASSEMBLY LH

    Tip:

    Refer to the instructions for Installation of the front seat assembly (Click here).

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    ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL


    1. Remove the No. 1 instrument panel under cover sub-assembly (Click here).

    2. Completely release the parking brake pedal.

    3. A01NKQ7E01

      Loosen the lock nut and the adjusting nut to completely release the parking brake cable.

      Table 3. Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

    4. Remove the rear wheels.

    5. Temporarily install the hub nuts to the hub bolts.

      Tip:

      Securely install the hub nuts to the rear disc.

    6. Remove the parking brake shoe adjusting hole plug.

    7. A01NLK9E04

      Turn the shoe adjuster and expand the shoe until the disc locks.

      Table 4. Text in Illustration
      *1 Expand
      *2 Contract

    8. Turn and contract the shoe adjuster until the disc can rotate smoothly.

      Standard
      Returns 8 notches.

    9. Check that there is no brake drag against the shoe.

    10. Install the parking brake shoe adjusting hole plug.

    11. Turn the adjusting nut until the parking brake pedal travel is corrected to be within the specified range.

      Parking brake pedal travel
      7 to 10 notches at 300 N (31 kgf, 67.5 lbf)
    12. A01NKQ7E01

      Using a wrench or an equivalent tool, hold the adjusting nut and tighten the lock nut.

      Table 5. Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut
      7.0 N*m 71 kgf*cm 62 in.*lbf

    13. Operate the parking brake pedal 3 to 4 times, and check the parking brake pedal travel.

    14. Check that there is no brake drag against the shoe.

    15. Remove the hub nuts from the hub bolts.

    16. Install the rear wheels.

      103 N*m 1050 kgf*cm 76 ft.*lbf

    17. Install the No. 1 instrument panel under cover sub-assembly (Click here).

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    INSPECT BRAKE WARNING LIGHT


    1. When operating the parking brake pedal, check that the brake warning light illuminates.

      Standard
      The brake warning light always illuminates at the first click.