BRAKE PEDAL (for RHD) ADJUSTMENT


  1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT


    1. Check the brake pedal height.


      1. Turn back the carpet.

      2. A01NLH6E01
        Text in Illustration
        *1 Stop Light Switch Assembly
        *2 Push Rod Clevis Lock Nut
        *3 No. 2 Dash Panel Insulator Pad
        *4 Pedal Height

        Measure the shortest distance between the brake pedal surface and No. 2 dash panel insulator pad.

        Pedal Height from No. 2 Dash Panel Insulator Pad
        Brake Pedal Specification
        w/o Aluminum Pad 156.2 to 166.2 mm (6.15 to 6.54 in.)
        w/ Aluminum Pad 158.2 to 168.2 mm (6.23 to 6.62 in.)

    2. Adjust the brake pedal height.


      1. Remove the stop light switch assembly Click here.

      2. Loosen the push rod clevis lock nut.

      3. Adjust the brake pedal height by turning the push rod.

        Pedal Height from No. 2 Dash Panel Insulator Pad
        Brake Pedal Specification
        w/o Aluminum Pad 156.2 to 166.2 mm (6.15 to 6.54 in.)
        w/ Aluminum Pad 158.2 to 168.2 mm (6.23 to 6.62 in.)

      4. Tighten the push rod clevis lock nut.

        Torque:
        26 N*m  { 265 kgf*cm, 19 ft.*lbf }

      5. Install and adjust the stop light switch assembly Click here.

        Note

        Do not depress the brake pedal.

  2. ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Note

    When the brake pedal stroke sensor assembly is being reused, perform the following procedure to adjust it.


    1. Connect the cable to the battery negative terminal.

    2. Connect the intelligent tester to the DLC3.

    3. Turn the power switch on (IG).

    4. Turn the intelligent tester on.

    5. Enter the following menus: Chassis / ABS/VSC/TRC / Data List "Stroke Sensor".

    6. A01NJ1J

      Read the stroke sensor value in the Data List, and turn the brake pedal stroke sensor assembly slowly to the right or left to adjust the output voltage so that it is within the following range.

      Standard voltage (without the brake pedal depressed)
      0.8 to 1.2 V

    7. Tighten the 2 bolts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      Note

      Do not depress the brake pedal after turning the power switch on (IG).

    8. Turn the intelligent tester off and turn the power switch off.

    9. Disconnect the cable from the battery negative terminal.

    10. Disconnect the intelligent tester.

  3. INSPECT BRAKE PEDAL FREE PLAY


    1. A01NL0PE03
      Text in Illustration
      *1 Brake Pedal Free Play

      Depress the brake pedal until a slight resistance is felt. Measure the brake pedal free play as shown in the illustration.

      Pedal free play
      1.0 to 2.0 mm (0.0394 to 0.0787 in.)

      If the pedal free play is not as specified, check the stop light switch clearance Click here. If the pedal free play is as specified, proceed to the Inspect Brake Pedal Reserve Distance procedure.

  4. INSPECT BRAKE PEDAL RESERVE DISTANCE

    Tech Tips

    Measure the distance at the same point used for the brake pedal height inspection.


    1. Release the parking brake pedal.

    2. With the power switch on (READY), depress the brake pedal and measure the pedal reserve distance.

      Pedal Reserve Distance from No. 2 Dash Panel Insulator Pad at 500 N (51 kgf, 112 lbf)
      Brake Pedal Specification
      w/o Aluminum Pad More than 103 mm (4.06 in.)
      w/ Aluminum Pad More than 105 mm (4.13 in.)

      If the distance is not as specified, troubleshoot the brake system Click here.